Blowing processes extrusion blow molding

Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injection molding, blow molding, forming, foaming, reaction injection molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships. 

Designers and processors to produce products at the lowest cost have unconsciously used the basic concept of the FALLO approach. This approach makes one aware that many steps are involved to be successful, all of which must be coordinated and interrelated. It starts with the design that involves specifying the plastic, and specifying the manufacturing process. The specific process (injection, extrusion, blow molding, thermoforming, and so forth) is an important part of the overall scheme and should not be problematic. 

Many product designs are inherently limited by the economics of the process that must be used to make them. For example, to date TSs are not blow molded, and they have limited extrusion possibilities. Many hollow products, particularly very large ones, may be produced more economically by the rotational process than by blow molding. The need for a low quantity of products may eliminate certain molding processes and indicate the use of casting or others. 

Process used provides different control capabilities. As an example closed molding (injection, compression, etc.) provides fine detail on all surfaces. Open molding (blow molding, thermoforming, spray-up, etc.) provides detail only on the one side in contact with the mold, leaving the second side free-formed. Continuous production (extrusion and pultrusion) yields products of continuous length. Hollow (rotational or blow) produces hollow products. These processes can be used creatively to make different types of products. For example, two molded or thermo-formed components can be bonded together to form a hollow product, or they can be blow molded. 

Contamination problems act as a barrier to the recycling of PET bottle waste. The presence of impurities that generate acid compounds at the high temperatures reached during the extrusion process prior to blow molding is a major problem in the reprocessing of PET because chain cleavage reactions are acid catalyzed. EVA... 

Describe both the extrusion blow molding and injection blow molding processes. Why would one method be chosen over the other ... 

We routinely manufacture polycarbonate products by injection molding, blow molding, extrusion, and thermoforming. Injection molding is the most common processing technique. 

Polyesters exhibit excellent high temperature strength and electrical properties making them a good choice for many demanding applications. They also are physiologically inert allowing them to be used in food contact applications. The two common polyesters, polyethylene terephthalate and polybutylene terephthalate, are both used in injection molded products. Polyethylene terephthalate is often used in both extrusion and blow molded processes also. 

PBT-PC blends show increased melt strength allowing them to be easily processed by blow molding and profile extrusion. The PBT-PC blends have been extruded into sheet and thermoformed into parts. Enhanced melt strength allows PBT-PC blends to be foamed. Structural foam grades for injection molding (10-30% density reduction) are commercially available. 

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