Anionic polymerization preparation

Many perfluoroaUphatic ethers and tertiary amines have been prepared by electrochemical fluorination (1 6), direct fluorination using elemental fluorine (7—9), or, in a few cases, by fluorination using cobalt trifluoride (10). Examples of lower molecular weight materials are shown in Table 1. In addition to these, there are three commercial classes of perfluoropolyethers prepared by anionic polymerization of hexafluoropropene oxide [428-59-1] (11,12), photooxidation of hexafluoropropene [116-15-4] or tetrafluoroethene [116-14-3] (13,14), or by anionic ring-opening polymeriza tion of tetrafluorooxetane [765-63-9] followed by direct fluorination (15). 

Cychc carbonates are prepared in satisfactory quaUty for anionic polymerization by catalyzed transesterification of neopentyl glycol with diaryl carbonates, followed by tempering and depolymerization. Neopentyl carbonate (5,5-dimethyl-1,3-dioxan-2-one) (6) prepared in this manner has high purity (99.5%) and can be anionically polymerized to polycarbonates with mol wt of 35,000 (39). 

Anionic polymerization of vinyl monomers can be effected with a variety of organometaUic compounds alkyllithium compounds are the most useful class (1,33—35). A variety of simple alkyllithium compounds are available commercially. Most simple alkyllithium compounds are soluble in hydrocarbon solvents such as hexane and cyclohexane and they can be prepared by reaction of the corresponding alkyl chlorides with lithium metal. Methyllithium [917-54-4] and phenyllithium [591-51-5] are available in diethyl ether and cyclohexane—ether solutions, respectively, because they are not soluble in hydrocarbon solvents vinyllithium [917-57-7] and allyllithium [3052-45-7] are also insoluble in hydrocarbon solutions and can only be prepared in ether solutions (38,39). Hydrocarbon-soluble alkyllithium initiators are used directiy to initiate polymerization of styrene and diene monomers quantitatively one unique aspect of hthium-based initiators in hydrocarbon solution is that elastomeric polydienes with high 1,4-microstmcture are obtained (1,24,33—37). Certain alkyllithium compounds can be purified by recrystallization (ethyllithium), sublimation (ethyllithium, /-butyUithium [594-19-4] isopropyllithium [2417-93-8] or distillation (j -butyUithium) (40,41). Unfortunately, / -butyUithium is noncrystaUine and too high boiling to be purified by distiUation (38). Since methyllithium and phenyllithium are crystalline soUds which are insoluble in hydrocarbon solution, they can be precipitated into these solutions and then redissolved in appropriate polar solvents (42,43). OrganometaUic compounds of other alkaU metals are insoluble in hydrocarbon solution and possess negligible vapor pressures as expected for salt-like compounds. 

The anionic polymerization of methacrylates using a silyl ketene acetal initiator has been termed group-transfer polymerization (GTP). First reported by Du Pont researchers in 1983 (100), group-transfer polymerization allows the control of methacrylate molecular stmcture typical of living polymers, but can be conveniendy mn at room temperature and above. The use of GTP to prepare block polymers, comb-graft polymers, loop polymers, star polymers, and functional polymers has been reported (100,101). 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

Thermoplastic Elastomers. These represent a whole class of synthetic elastomers, developed siace the 1960s, that ate permanently and reversibly thermoplastic, but behave as cross-linked networks at ambient temperature. One of the first was the triblock copolymer of the polystyrene—polybutadiene—polystyrene type (SheU s Kraton) prepared by anionic polymerization with organoHthium initiator. The stmcture and morphology is shown schematically in Figure 3. The incompatibiHty of the polystyrene and polybutadiene blocks leads to a dispersion of the spherical polystyrene domains (ca 20—30 nm) in the mbbery matrix of polybutadiene. Since each polybutadiene chain is anchored at both ends to a polystyrene domain, a network results. However, at elevated temperatures where the polystyrene softens, the elastomer can be molded like any thermoplastic, yet behaves much like a vulcanized mbber on cooling (see Elastomers, synthetic-thermoplastic elastomers). 

The earliest SIS block copolymers used in PSAs were nominally 15 wt% styrene, with an overall molecular weight on the order of 200,000 Da. The preparation by living anionic polymerization starts with the formation of polystyryl lithium, followed by isoprene addition to form the diblock anion, which is then coupled with a difunctional agent, such as 1,2-dibromoethane to form the triblock (Fig. 5a, path i). Some diblock material is inherently present in the final polymer due to inefficient coupling. The diblock is compatible with the triblock and acts... 

Values of CP measured in the presence of added PMMA (for example) will depend on how the PMMA was prepared and its molecular weight (i.e. on the concentration of unsaturated ends). PMMA formed by radical polymerization in the presence of a good H-donor transfer agent (or by anionic polymerization) would have only saturated chain ends. These PMMA chains should have a different transfer constant to those formed by normal radical polymerization where termination occurs by a mixture of combination and disproportionation. This could account for some of the variation in the values of CP for this polymer... 

The preparation of ABA triblock polymers requires use of a telechelie bisthiol prepared by termination of anionic polymerization initiated by a difunctional initiator. The relative yields of homopolymer, di- and triblock obtained in these experiments depend critically on conversion.273... 

There is a substantial literature on the thermal and photochemical degradation of PS and it is well established that polymer properties are sensitive to the manner in which a particular sample of PS is prepared. For example, it has been reported that PS prepared by anionic polymerization shows enhanced stability with respect to that prepared by a radical mechanism.2 10 This has often been attributed to the presence of "weak links" in the latter polymers. However, the precise nature of the "weak links" remains the subject of some controversy. T he situation is further confused by all PS prepared by radical mechanisms often being considered as a class without reference to the particular polymerization conditions employed in their preparation. In many cases the polymers are "commercial samples" with details of the method of preparation incomplete or unstated. 

Anionic polymerization of ethylene oxide by living carbanions of polystyrene was first carried out by Szwarc295. A limited number of methods have been reported in the preparation of A-B and A-B-A copolymers in which B was polystyrene and A was poly(oxyethylene)296-298. The actual procedure was to allow ethylene oxide to polymerize in a vacuum system at 70 °C with the polystyrene anion initiated with cumyl potassium in THF299. The yields of pure block copolymers are usually limited to about 80% because homopolymers are formed300. ... 

Preparation of Dimethylsiloxane Macromonomers by Living Anionic Polymerization 95 123)... 

It is however necessary to prove carefully in each case whether the system is suited for anionic polymerizations, whether no side reactions are involved, whether initiation is fast and quantitative, whether the synthesis conditions are adequate. Accurate polymer characterization is required to check the efficiency of the preparation method. Although anionic polymerizations are extremely efficient and useful in macromolecu-lar engineering, they are no panacea and have to be applied with circumspection and much care. 

Interestingly, Reggelin et al. [147] prepared helical chiral polymers by helix-sense selective anionic polymerization of methacrylates, using an asymmetric base mixture as initiator (Scheme 61). 

Analogous principles should apply to ionically propagated polymerizations. The terminus of the growing chain, whether cation or anion, can be expected to exhibit preferential addition to one or the other carbon of the vinyl group. Poly isobutylene, normally prepared by cationic polymerization, possesses the head-to-tail structure, as already mentioned. Polystyrenes prepared by cationic or anionic polymerization are not noticeably different from free-radical-poly-merized products of the same molecular weights, which fact indicates a similar chain structure irrespective of the method of synthesis. In the polymerization of 1,3-dienes, however, the structure and arrangement of the units depends markedly on the chain-propagating mechanism (see Sec. 2b). 

The 1,4 units constitute somewhat less than half of the total in polymerized dienes prepared by anionic polymerization at moderate temperature. Their proportion increases with the polymerization temperature. 

Anionic polymerization in suitable systems allows the preparation of polymers with controlled molecular weight, narrow molecular weight distributions and functional termination. The functional termination of a living anionic polymerization with a polymerizable group has been used frequently in the preparation of macromonomers (4). Our research has encompassed the anionic homo and block copolymerizations of D- or hexamethyl cyclotrisiloxane with organolithiums to prepare well defined polymers. As early as 1962 PSX macromonomers were reported in the literature by Greber (5) but the copolymerization of these macromonomers did not become accepted technique until their value was demonstrated by Milkovich and... 

Preparation and Reactions of S-b-MM. As mentioned in the introduction, we were interested in block copolymers of styrene and alkali metal methacrylates with overall molecular weights of about 20,000 and methacrylate contents on the order of 10 mol%. The preparation of such copolymers by the usual anionic techniques is not feasible. An alternative is to prepare block copolymers of styrene and methacrylic esters by sequential anionic polymerization, followed by a post-polymerization reaction to produce the desired block copolymers. The obvious first choice of methacrylic esters is methyl methacrylate. It is inexpensive, readily available, and its block copolymers with styrene are well-known. In fact, Brown and White have reported the preparation and hydrolyses of a series of S-b-MM copolymers of varying MM content using p-toluenesulfonic acid (TsOH) (6). The resulting methacrylic acid copolymers were easily converted to their sodium carboxylates by neutralization with sodium hydroxide. 

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