Ethane, activation

Thermal data on ethane decomposition are not as clear as those dealing with hot ethane formed by recombination reactions. We consider the latter, first. Chemically activated ethane has been formed in experimental work by three different reactions ... 

To illustrate calculations for a binary system containing a supercritical, condensable component. Figure 12 shows isobaric equilibria for ethane-n-heptane. Using the virial equation for vapor-phase fugacity coefficients, and the UNIQUAC equation for liquid-phase activity coefficients, calculated results give an excellent representation of the data of Kay (1938). In this case,the total pressure is not large and therefore, the mixture is at all times remote from critical conditions. For this binary system, the particular method of calculation used here would not be successful at appreciably higher pressures. 

A topic of current interest is that of methane activation to give ethane or selected oxidation products such as methanol or formaldehyde. Oxide catalysts are used, and there may be mechanistic connections with the Fischer-Tropsch system (see Ref. 285). 

The intrinsic volume of activation was estimated to correspond to the molar volume difference between cyclohexene and cyclohexane, adding the molar volume difference between ethane and ethene to account for... 

Figure A3.13.15 shows a scheme for such a Pauli equation treatment of energy transfer m highly excited ethane, e.g. equation (A3.13.75), fomied at energies above both tln-esholds for dissociation in chemical activation ...

Shape of potential energy diagram is identical with that for ethane (Figure 3 4) Activation energy for rotation about the C—C bond is higher than that of ethane lower than that of butane... 

Many simple systems that could be expected to form ideal Hquid mixtures are reasonably predicted by extending pure-species adsorption equiUbrium data to a multicomponent equation. The potential theory has been extended to binary mixtures of several hydrocarbons on activated carbon by assuming an ideal mixture (99) and to hydrocarbons on activated carbon and carbon molecular sieves, and to O2 and N2 on 5A and lOX zeoHtes (100). Mixture isotherms predicted by lAST agree with experimental data for methane + ethane and for ethylene + CO2 on activated carbon, and for CO + O2 and for propane + propylene on siUca gel (36). A statistical thermodynamic model has been successfully appHed to equiUbrium isotherms of several nonpolar species on 5A zeoHte, to predict multicomponent sorption equiUbria from the Henry constants for the pure components (26). A set of equations that incorporate surface heterogeneity into the lAST model provides a means for predicting multicomponent equiUbria, but the agreement is only good up to 50% surface saturation (9). 

If the production of vinyl chloride could be reduced to a single step, such as dkect chlorine substitution for hydrogen in ethylene or oxychlorination/cracking of ethylene to vinyl chloride, a major improvement over the traditional balanced process would be realized. The Hterature is filled with a variety of catalysts and processes for single-step manufacture of vinyl chloride (136—138). None has been commercialized because of the high temperatures, corrosive environments, and insufficient reaction selectivities so far encountered. Substitution of lower cost ethane or methane for ethylene in the manufacture of vinyl chloride has also been investigated. The Lummus-Transcat process (139), for instance, proposes a molten oxychlorination catalyst at 450—500°C to react ethane with chlorine to make vinyl chloride dkecfly. However, ethane conversion and selectivity to vinyl chloride are too low (30% and less than 40%, respectively) to make this process competitive. Numerous other catalysts and processes have been patented as weU, but none has been commercialized owing to problems with temperature, corrosion, and/or product selectivity (140—144). Because of the potential payback, however, this is a very active area of research. 

A selective poison is one that binds to the catalyst surface in such a way that it blocks the catalytic sites for one kind of reaction but not those for another. Selective poisons are used to control the selectivity of a catalyst. For example, nickel catalysts supported on alumina are used for selective removal of acetjiene impurities in olefin streams (58). The catalyst is treated with a continuous feed stream containing sulfur to poison it to an exacdy controlled degree that does not affect the activity for conversion of acetylene to ethylene but does poison the activity for ethylene hydrogenation to ethane. Thus the acetylene is removed and the valuable olefin is not converted. 

Since both complete hydrogenation of acetylene or any hydrogenation of the ethylene results in the production of a less valuable product such as ethane, conditions must be chosen carefiiUy and a catalyst must be used that is both sufficiently active for acetylene hydrogenation and extremely selective to avoid ethylene hydrogenation. Since hydrogenation of acetylenic bonds proceeds stepwise and since acetylene is more strongly adsorbed on the catalytic... 

Membrane Reactor. Another area of current activity uses membranes in ethane dehydrogenation to shift the ethane to ethylene equiUbrium. The use of membranes is not new, and has been used in many separation processes. However, these membranes, which are mostly biomembranes, are not suitable for dehydrogenation reactions that require high temperatures. Technology has improved to produce ceramic and other inorganic (90) membranes that can be used at high temperatures (600°C and above). In addition, the suitable catalysts can be coated without blocking the pores of the membrane. Therefore, catalyst-coated membranes can be used for reaction and separation. 

For most processes, the optimum operating point is determined by a constraint. The constraint might be a product specification (a product stream can contain no more than 2 percent ethane) violation of this constraint causes off-specification product. The constraint might be an equipment hmit (vessel pressure rating is 300 psig) violation of this constraint causes the equipment protection mechanism (pressure relief device) to activate. As the penalties are serious, violation of such constraints must be very infrequent. 

To give an idea of the wide rai e of catalytic systems that have been investigated where chemisorption data were essential to interpret the results, some of the author s papers will be discussed. Measurements were reported on the surface areas of a very wide range of metals that catalyze the hydrogenation of ethane. In the earliest paper, on nickel, the specific catalytic activity of a supported metal was accurately measured for the first time it was shown also that the reaction rate was direcdy proportional to the nickel surface area. Studies on the same reaction... 

Table 3.3. Correlation between Intramolecular Strain from Molecular Mechanics (MM) Calculations and Activation Energies for Dissociation of C—C Bonds in Substituted Ethanes"...

Sketch a potential energy diagram for rotation around a carbon-carbon bond in propane. Clearly identify each potential energy maximum and minimum with a structural formula that shows the conformation of propane at that point. Does your diagram more closely resemble that of ethane or of butane Would you expect the activation energy for bond rotation in propane to be more than or less than that of ethane Of butane ... 

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