Zinc-based accelerator

The project s goals, to achieve both an improvement in scorch performance and good physical properties, were not fully achieved, but WRAP felt that there was potential for them to be achieved in the future, for example by using a combination of a high level of a less hindered sulfenamide, such as CBS, with a small amount of a less active zinc-based accelerator, such as zinc ethylphenyl dithiocarbamate. 

In view of the high cost, when tarnish resistance of the surface is the only requirement it is customary to use the thinnest possible coatings of rhodium (0-000 25-0-000 5 mm). Since rhodium deposits in this thickness range, like thin electrodeposits of other metals, show significant porosity, readily corrodible metals, e.g. steel, zinc-base alloys, etc. must be provided with an undercoating deposit, usually of silver or nickel, which is sufficiently thick to provide a fairly high level of protection to the basis metal even before the final precious metal deposit is applied, and, in this way, to prevent accelerated electrochemical corrosion at pores in the rhodium deposit. 

The reaction between high acid value acrylics and bisphenol A glycidyl ether epoxy resins is normally accelerated using a zinc based catalyst such as zinc napthenate or zinc octoate. Levels of catalyst vary between 0.5% and 1.5% (calculated as metal based on solid resin). 

New efficient vulcanization systems have been introduced in the market based on quaternary ammonium salts initially developed in Italy (29—33) and later adopted in Japan (34) to vulcanize epoxy/carboxyl cure sites. They have been found effective in chlorine containing ACM dual cure site with carboxyl monomer (43). This accelerator system together with a retarder (or scorch inhibitor) based on stearic acid (43) and/or guanidine (29—33) can eliminate post-curing. More recently (47,48), in the United States a proprietary vulcanization package based on zinc diethyldithiocarbamate [14324-55-1]... 

Halobutyl Cures. Halogenated butyls cure faster in sulfur-accelerator systems than butyl bromobutyl is generally faster than chlorobutyl. Zinc oxide-based cure systems result in C—C bonds formed by alkylation through dehydrohalogenation of the halobutyl to form a zinc chloride catalyst (94,95). Cure rate is increased by stearic acid, but there is a competitive reaction of substitution at the halogen site. Because of this, stearic acid can reduce the overall state of cure (number of cross-links). Water is a strong retarder because it forms complexes with the reactive intermediates. Amine cure may be represented as follows ... 

As of this writing the 2inc alloys are too new to have actual corrosion resistance data, except for that based on accelerated tests. Zinc—nickel usually shows better results than 2inc-cobalt in salt spray tests. The reverse is tme when the Kesternich test is used. Tin—2inc performs well in both salt spray and Kesternich tests, but appears only to equal 2inc plating and 2inc—nickel in humidity tests. 

Rubber base adhesives can be used without cross-linking. When necessary, essentially all the cross-linking agents normally used in the vulcanization of natural rubber can be used to cross-link elastomers with internal double carbon-carbon bonds. A common system, which requires heat to work, is the combination of sulphur with accelerators (zinc stearate, mercaptobenzothiazole). The use of a sulphur-based cross-linking system with zinc dibutyldithiocarbamate and/or zinc mercaptobenzothiazole allows curing at room temperature. If the formulation is very active, a two-part adhesive is used (sulphur and accelerator are placed in two separate components of the adhesive and mixed just before application). 

Other chemicals Copper and copper alloys are unsuitable for handling hydrogen peroxide " or molten sulphur . Hydrogen sulphide accelerates corrosion of most copper-base materials. In its presence brasses high in zinc are usually found to behave better than other copper alloys. ... 

Zinc in contact with wood Zinc is not generally affected by contact with seasoned wood, but oak and, more particularly, western red cedar can prove corrosive, and waters from these timbers should not drain onto zinc surfaces. Exudations from knots in unseasoned soft woods can also affect zinc while the timber is drying out. Care should be exercised when using zinc or galvanised steel in contact with preservative or fire-retardant-treated timber. Solvent-based preservatives are normally not corrosive to zinc but water-based preservatives, such as salt formulated copper-chrome-arsenic (CCA), can accelerate the rate of corrosion of zinc under moist conditions. Such preservatives are formulated from copper sulphate and sodium dichromate and when the copper chromium and arsenic are absorbed into the timber sodium sulphate remains free and under moist conditions provides an electrolyte for corrosion of the zinc. Flame retardants are frequently based on halogens which are hygroscopic and can be aggressive to zinc (see also Section 18.10). 

Laister and Benham have shown that under more arduous conditions (immersion for 6 months in sea-water) a minimum thickness of 0-025 mm of silver is required to protect steel, even when the silver is itself further protected by a thin rhodium coating. In similar circumstances brass was completely protected by 0 012 5 mm of silver. The use of an undercoating deposit of intermediate electrode potential is generally desirable when precious metal coatings are applied to more reactive base metals, e.g. steel, zinc alloys and aluminium, since otherwise corrosion at discontinuities in the coating will be accelerated by the high e.m.f. of the couple formed between the coating and the basis metal. The thickness of undercoat may have to be increased substantially above the values indicated if the basis metal is affected by special defects such as porosity. 

Cowan Teeter (1944) reported a new class of resinous substances based on the zinc salts of dimerized unsaturated fatty acids such as linoleic and oleic acid. The latter is referred to as dimer acid. Later, Pellico (1974) described a dental composition based on the reaction between zinc oxide and either dimer or trimer acid. In an attempt to formulate calcium hydroxide cements which would be hydrolytically stable, Wilson et al. (1981) examined cement formation between calciimi hydroxide and dimer acid. They found it necessary to incorporate an accelerator, alimiiniiun acetate hydrate, Al2(OH)2(CHgCOO)4.3H2O, into the cement powder. 

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