Ziegler Natta catalysts heterogeneous systems

Ziegler-Natta Catalysts (Heterogeneous). These systems consist of a combination of a transition metal compound from groups IV to VIII and an organometallic compound of a group I—III metal.23 The transition metal compound is called the catalyst and the organometallic compound the cocatalyst. Typically the catalyst is a halide or oxyhalide of titanium, chromium, vanadium, zirconium, or molybdenum. The cocatalyst is often an alkyl, aryl, or halide of aluminum, lithium, zinc, tin, cadmium, magnesium, or beryllium.24 One of the most important catalyst systems is the titanium trihalides or tetra-halides combined with a trialkylaluminum compound. 

These are some key advantages that the metallocene catalysts have over conventional Ziegler-Natta catalysts and hence it is highly probable that inter-and intra-chain heterogeneity expected in ethylene-a-olefins copolymers can be controlled through the use of the metallocene system. 

The world market for polypropylene is currently over 30 x 106 tons, and more than 80% of the global polymer is obtained with heterogeneous Ziegler-Natta catalysts. Over the years, these catalysts have evolved from simple TiCl3 crystals into the current systems based on MgCl2 as a support for TiCLt. 

Ziegler-Natta Catalysts. All isotactic polymers of higher a-olefins are produced with the same type of heterogeneous, titanium-based Ziegler-Natta catalyst systems as that used for the manufacture of isotactic PP. 

The Ziegler-Natta catalysts have acquired practical importance particularly as heterogeneous systems, mostly owing to the commercial production of linear high- and low-density polyethylenes and isotactic polypropylene. Elastomers based on ethylene-propylene copolymers (with the use of vanadium-based catalysts) as well as 1,4-cz s-and 1,4-tran.y-poly(l, 3-butadiene) and polyisoprene are also produced. These catalysts are extremely versatile and can be used in many other polymerisations of various hydrocarbon monomers, leading very often to polymers of different stereoregularity. In 1963, both Ziegler and Natta were awarded the Nobel Prize in chemistry. 

No precise information about the olefin polymerisation mechanism has been obtained from kinetic measurements in systems with heterogeneous catalysts analysis of kinetic data has not yet afforded consistent indications either concerning monomer adsorption on the catalyst surface or concerning the existence of two steps, i.e. monomer coordination and insertion of the coordinated monomer, in the polymerisation [scheme (2) in chapter 2], Note that, under suitable conditions, each step can be, in principle, the polymerisation rate determining step [241]. Furthermore, no % complexes have been directly identified in the polymerisation process. Indirect indications, however, may favour particular steps [242]. Actually, no general olefin polymerisation mechanism that may be operating in the presence of Ziegler-Natta catalysts exists, but rather the reaction pathway depends on the type of catalyst, the kind of monomer and the polymerisation conditions. 

Termination of the olefin polymerisation with heterogeneous Ziegler-Natta catalysts by the addition of carbon monoxide to the system is often used in the laboratory to determine the active centres of the catalyst. 

The Ziegler-Natta catalysts that are used most industrially are solids that are suspended in the reaction medium. The polymerization reaction that is favored depends on the catalyst components and on their state of aggregation and other details of their preparation. Heterogeneous catalytic systems appear to be necessary for the production of isotactic polyolefins, but soluble catalysts have been used for the synthesis of polyethylene and syndiotactic polypropylene. 

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