Viscose rayon oxidation

Also other oxidants have been used successfully to initiate graft copolymerization onto cellulose substrates. Toyo Rayon (79) achieved grafting by pretreatment of viscose rayon fibers with potassium permanganate-sulfuric acid and contacting it subsequently with acrylonitrile. Methyl methacrylate is being grafted to rayon when heated together with potassium bromate, as claimed by Asahi Chemical Industry... 

The production of aldehyde groups through periodate oxidation and subsequent formation of oxime groups is being used as a basis for an anionic initiation of grafting with titanium chloride as catalyst according to a process claimed by Asahi Chemical Industries Company (135). With this method styrene was grafted onto viscose rayon. Also bi- and tri-valent vanadium salts can be used as initiators. 

The use of dilute permanganate in sulfuric acid at 0°C. as a selective oxidant for the estimation of reducing end groups in cellulosic materials has recently been suggested. Employing this procedure it was found that surgical cotton had a calculated D.P. of 290 cotton linters pulp 1650 and viscose rayon, 165. 

Figure 17 C NMR spectra of cellulose oligomer (DP 7) In DMSO and cellouronic acid Na salt, (1 —>4)-/3-linked polyglucuronate, In D2O. Cellouronic acid Na salt was prepared from viscose rayon by the TEMPO-mediated oxidation.

Glyoxal used in a newly developed process for the shrinkproofing of viscose rayon may be produced by the direct oxidation of ethylene glycol. ... 

Carbon fibers oxidize in air and Figure 20.29 shows the weight loss of Grayon fibers made from a viscose rayon precursor, where the more graphitic version has the best oxidation... 

Wood pulp is the principal raw material of the lyocell process in terms of cost and volume. The grade used is similar to the dissolving pulp used for viscose rayon but has a slightly lower degree of polymerisation (DP) Tencel fibres have a DP of 500 to 550. The pulp is pulled from the reels into a shredder, which cuts the pulp into small pieces for mixing with the amine oxide solvent. The amount of pulp fed to the mixer has to be accurately measured so that the cellulose content in solution is closely controlled. 

N-McLhylmorpholine-N-oxidc monohydrate, a tertiary, aliphatic amine N-oxide, is able to dissolve cellulose directly, i.e. without chemical derivatization, which is used on an industrial scale as the basis of the Lyocell process [ 1, 2], This technology only requires a comparatively low number of process steps compared for instance to traditional viscose production. Cellulose material - mainly fibers - are directly obtained from the cellulose solution in NMMO no chemical derivatization, such as alkalization and xanthation for rayon fibers, is required [3]. The main advantage of the Lyocell process lies in its environmental compatibility very few process chemicals are applied, and in the idealized case NMMO and water are completely recycled, which is also an important economic factor. Even in industrial production systems NMMO recovery is greater than 99%. Thus, compared with cotton and viscose the Lyocell process pertains a significantly lower specific environmental challenge [4]. Today, Lyocell fibers are produced on an industrial scale, and other cellulosic products, such as films, beads, membranes and filaments, are also currently being developed or are already produced commercially. 

Viscose or rayon A well-known inherently FR viscose fiber is Viscose FR, marketed by Lenzing. The fiber is produced by adding Sandoz 5060 (Clariant 5060)-bis(2-thio-5,5-dimethyl-l,3,2-dioxa-phosphorinyl)oxide in the spinning dope before extrusion. As this additive is phosphorus based, it is similar to other phosphorus-based FRs in terms of mode of action (condensed phase). 

For rayon production, a controlled cleavage of the cellulose molecule is required to reduce the viscosity of the cellulose xanthate so that it can be forced through fine spinnerets. A similar reduction of viscosity is required for cellulose which will be sprayed as a lacquer. This cleavage is brought about by the air oxidation of alkali cellulose, and the process is speeded by the addition of a few parts per million of a transition metal compound which functions as an oxidation catalyst. 

The first synthetic fiber for tires was rayon. Cellulose is initially treated with sodium hydroxide to form an alkali cellulose. It is then shredded and allowed to age in air, where it is oxidized and undergoes molecular weight reduction to enable subsequent spinning operations. Treatment with carbon disulfide produces cellulose xanthate, which is then dissolved in sodium hydroxide to form viscose. The material undergoes further hydrolysis and is then fed into spinnerets to produce the fiber. This fiber is passed through a bath of sulfuric acid and sodium sulfate, where the viscose fibers are further coagulated. 

Carbon fibers can be produced from a wide variety of precursors in the range from natural materials to various thermoplastic and thermosetting precursors Materials, such as Polyacrylonitrile (PAN), mesophase pitch, petroleum, coal pitches, phenolic resins, polyvinylidene chloride (PVDC), rayon (viscose), etc. [42-43], About 90% of world s total carbon fiber productions are polyacrylonitrile (PAN)-based. To make carbon fibers from PAN precursor, PAN-based fibers are generally subjected to four pyrolysis processes, namely oxidation stabilization, carbonization and graphitiza-tion or activation they will be explained in following sections later [43]. 

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