Thermal conductivity component-attach materials

Thermally conductive adhesives may be filled with metal, ceramic, or inorganic particles. Silver-filled epoxies have high thermal conductivities, but may not be used where there is a risk of electrical shorting. In such cases, epoxies or other polymers filled with electrically resistive, but thermally conductive materials such as aluminum nitride, boron nitride, alumina, or beryllia must be used. Some applications for thermally conductive adhesives include attachment of power devices, heat sinks, large components such as capacitors and transformers, large ceramic substrates, and edge connectors. 

One problem which arises when a detector array is attached to the face of a multi-layer module is the inability of the detector material to absorb forces generated by a mismatch of coefficient of thermal expansion between the detector array material and the module. Furthermore, it is difficult to isolate a fault that may be attributable to either the detector elements, module wiring or processing elements. A buffer board is introduced in WO-A-8807764 (Grumman Aerospace Corporation, USA, 06.10.88) which facilitates electrical communication between the detector elements and the module and conductive patterns formed on the module layers, and also enhances the structural characteristics and separate testability of the system components. 

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