Tabling agglomeration

Powder Preparation. The goal in powder preparation is to achieve a ceramic powder which yields a product satisfying specified performance standards. Examples of the most important powder preparation methods for electronic ceramics include mixing/calcination, coprecipitation from solvents, hydrothermal processing, and metal organic decomposition. The trend in powder synthesis is toward powders having particle sizes less than 1 p.m and Httie or no hard agglomerates for enhanced reactivity and uniformity. Examples of the four basic methods are presented in Table 2 for the preparation of BaTiO powder. Reviews of these synthesis techniques can be found in the Hterature (2,5). 

In addition to the fundamental property of particle si2e (and surface area), carbon black possesses a secondary characteristic of stmcture, best described as the tendency of individual particles to agglomerate or associate with one another. These two properties or characteristics of the carbon control the degree and nature of the reinforcing character of the black in mbber. The stmcture of the carbon black is deterrnined by dibutyl phthalate absorption and surface area is estimated by N2 absorption (Table 10). 

These relationships predict the binding Hquid content for wet agglomeration with an accuracy of only ca 30%. The Hquid content required to agglomerate a particular feed material depends, for example, on the interfacial properties of the system (45). Typical values of moisture content required for hailing a variety of materials are listed in Table 2. Very accurate information on the optimum Hquid content to agglomerate a particular feed material must be obtained from experimental tests. 

Table 6. Important Agglomeration Processes Carried Out in Liquid Systems...

Nomenclature. Colloidal systems necessarily consist of at least two phases, the coUoid and the continuous medium or environment in which it resides, and their properties gready depend on the composition and stmcture of each phase. Therefore, it is useful to classify coUoids according to their states of subdivision and agglomeration, and with respect to the dispersing medium. The possible classifications of colloidal systems are given in Table 2. The variety of systems represented in this table underscores the idea that the problems associated with coUoids are usuaUy interdisciplinary in nature and that a broad scientific base is required to understand them completely. 

TABLE 19-10 Operating Data for Agglomerate Tabling of Phosphate and Potash Ore... 

Pai+icle size enlargement equipment can be classified into several groups, with advantages, disadvantages, and applications summarized in Table 20-36. Comparisons of bed-agitation intensity, compaction pressures, and product bulk density for selected agglomeration processes are highlighted above in Fig. 20-71. 

Deairing pug-mill extruders which combine mixing, densification, and extrusion in one operation are available for agglomerating clays, catalysts, fertihzers, etc. Table 20-55 gives data on screw extruders for the production of catalyst pellets. 

Another type of the tabling process is called agglomerate tabling. Here, pretreatment is involved to precipitate a particular constituent of the material so that it can be separated by the tabling process. This type of tabling is particularly useful for sludges that require pretreatment. 

Agglomeration also has a strong impact on the stress/strain characteristics of composites. This may be exemplified by the data of Table 6 borrowed from [215]. 

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