Synthetic olefin

Polymerization. Polymerization reactions, which are addition reactions, are used to produce the principal products formed direcdy from butlylenes butyl elastomers polybutylenes and polyisobutylene (see Elastomers, synthetic Olefin polymers). 

A2.1.2 The procedure is not intended for synthetic olefinic blends of pure or nearly pure compounds having a boiling range of less than 14 C (2S F). 

Olefin polymers alpha-olefin polymers (PAO), polybutenes and alkylaromatics, in particular the dialkylbenzenes (DAB). This class of compounds is the most widespread and accounted for 44% of the synthetic base market in France in 1992. 

Important synthetic aspects in such olefinations of carbonyl compounds are... 

The growing importance of cyclopropane derivatives (A. de Meijere, 1979), as synthetic intermediates originates in the unique, olefin-like properties of this carbocycle. Cyclopropane derivatives with one or two activating groups are easily opened (see. p. 69f.). Some of these reactions are highly regio- and stereoselective (E. Wenkert, 1970 A, B E. J. Corey, 1956 A, B, 1975 see p. 70). Many appropriately substituted cyclopropane derivatives yield 1,4-difunctional compounds under mild nucleophilic or reductive reaction conditions. Such compounds are especially useful in syntheses of cyclopentenone derivatives and of heterocycles (see also sections 1.13.3 and 4.6.4). 

Synthetic Rubbers. Synthetic rubbers are polymers with rubberlike characteristics that are prepared from dienes or olefins. Rubbers with special properties can also be prepared from other polymers, such as polyacrylates, fiuorinated hydrocarbons, and polyurethanes. 

Olefin fibers, also called polyolefin fibers, are defined as manufactured fibers in which the fiber-forming substance is a synthetic polymer of at least 85 wt % ethylene, propjiene, or other olefin units (1). Several olefin polymers are capable of forming fibers, but only polypropylene [9003-07-0] (PP) and, to a much lesser extent, polyethylene [9002-88-4] (PE) are of practical importance. Olefin polymers are hydrophobic and resistant to most solvents. These properties impart resistance to staining, but cause the polymers to be essentially undyeable in an unmodified form. 

Physical Properties. Table 1 (2) shows that olefin fibers differ from other synthetic fibers in two important respects (/) olefin fibers have very low moisture absorption and thus excellent stain resistance and almost equal wet and dry properties, and (2) the low density of olefin fibers allows a much lighter weight product at a specified size or coverage. Thus one kilogram of polypropylene fiber can produce a fabric, carpet, etc, with much more fiber per unit area than a kilogram of most other fibers. 

Fig. 17. Distribution of U.S. synthetic fiber consumption A, acryUc I, olefin +, nylon and aramid A, polyester (71,72).

An important synthetic process for forming a new carbon—carbon bond is the acid-catalyzed condensation of formaldehyde with olefins (Prins reaction) ... 

Hydrocarbons. Synthesized hydrocarbons are the most popular of the synthetic base stocks. These are pure hydrocarbons (qv) and are manufactured from raw materials derived from cmde oil. Three types are used olefin oligomers, alkylated aromatics, and polybutenes. Other types, such as cycloahphatics, are also used in small volumes in specialized apphcations. 

Synthetic oils have been classified by ASTM into synthetic hydrocarbons, organic esters, others, and blends. Synthetic oils may contain the following compounds diaLkylben2enes, poly(a-olefins) polyisobutylene, cycloaUphatics, dibasic acid esters, polyol esters, phosphate esters, siUcate esters, polyglycols, polyphenyl ethers, siUcones, chlorofluorocarbon polymers, and perfluoroalkyl polyethers. 

In 1929, polymerized olefins were the first synthetic oils to be produced commercially in an effort to improve on the properties of petroleum oils. Interest in esters as lubricants appears to date back to 1937 in Germany, and their production and use expanded rapidly during and following World War II to meet the needs of the military and the newly developed jet engines (2). 

Alkylated aromatic lubricants, phosphate esters, polyglycols, chlorotrifluoroethylene, siUcones, and siUcates are among other synthetics that came into production during much that same period (28,29). Polyphenyl ethers and perfluoroalkyl polyethers have followed as fluids with distinctive high temperature stabiUty. Although a range of these synthetic fluids find appHcations which employ their unique individual characteristics, total production of synthetics represent only on the order of 2% of the lubricant market. Poly(a-olefin)s, esters, polyglycols, and polybutenes represent the types of primary commercial interest. 

Although p oly (a-olefin) s (PAO) and esters are the prominent synthetic base stocks for automotive appfications, combinations of the two are becoming the choice in offering a balance of properties such as additive solubility, sludge control, and elastomer compatibility (34). 

Although synthetic lubrication oil production amounts to only about 2% of the total market, volume has been increasing rapidly (67). Growth rates of the order of 20% per year for poly( a-olefin)s, 10% for polybutenes, and 8% for esters (28) reflect increasing automotive use and these increases would accelerate if synthetics were adopted for factory fill of engines by automotive manufacturers. The estimated production of poly( a-olefin)s for lubricants appears to be approximately 100,000 m /yr, esters 75,000, poly(alkylene glycol)s 42,000, polybutenes 38,000, phosphates 20,000, and dialkyl benzene 18,000 (28,67). The higher costs reflected in Table 18 (18,28) have restricted the volume of siUcones, chlorotrifluoroethylene, perfluoroalkylpolyethers, and polyphenyl ethers. 

Interest in synthetic naphthenic acid has grown as the supply of natural product has fluctuated. Oxidation of naphthene-based hydrocarbons has been studied extensively (35—37), but no commercially viable processes are known. Extensive purification schemes must be employed to maximize naphthene content in the feedstock and remove hydroxy acids and nonacidic by-products from the oxidation product. Free-radical addition of carboxylic acids to olefins (38,39) and addition of unsaturated fatty acids to cycloparaffins (40) have also been studied but have not been commercialized. 

The even-numbered carbon alpha olefins (a-olefins) from through C q are especially useful. For example, the C, C, and Cg olefins impart tear resistance and other desirable properties to linear low and high density polyethylene the C, Cg, and C q compounds offer special properties to plasticizers used in flexible poly(vinyl chloride). Linear C q olefins and others provide premium value synthetic lubricants linear 145 olefins are used in... 

A few companies, eg, Enichem in Italy, Mitsubishi in Japan, and a plant under constmction at Eushun in China, separate the olefins from the paraffins to recover high purity (95—96%) linear internal olefins (LIO) for use in the production of oxo-alcohols and, in one case, in the production of polylinear internal olefins (PIO) for use in synthetic lubricants (syn lubes). In contrast, the UOP Olex process is used for the separation of olefins from paraffins in the Hquid phase over a wide carbon range. 

Additioaal uses for higher olefias iaclude the productioa of epoxides for subsequeat coaversioa iato surface-active ageats, alkylatioa of benzene to produce drag-flow reducers, alkylation of phenol to produce antioxidants, oligomeriza tion to produce synthetic waxes (qv), and the production of linear mercaptans for use in agricultural chemicals and polymer stabilizers. Aluminum alkyls can be produced from a-olefias either by direct hydroalumination or by transalkylation. In addition, a number of heavy olefin streams and olefin or paraffin streams have been sulfated or sulfonated and used in the leather (qv) iadustry. 

Nonwood fibers are used in relatively small volumes. Examples of nonwood pulps and products include cotton Enters for writing paper and filters, bagasse for cormgated media, esparto for filter paper, or Manila hemp for tea bags. Synthetic pulps which are based on such materials as glass (qv) and polyolefins also are used (see Olefin polymers). These pulps are relatively expensive and usually are used in blends with wood pulps where they contribute a property such as tear resistance, stiffness, or wet strength which is needed to meet a specific product requirement. 

This ladical-geneiating reaction has been used in synthetic apphcations, eg, aioyloxylation of olefins and aromatics, oxidation of alcohols to aldehydes, etc (52,187). Only alkyl radicals, R-, are produced from aliphatic diacyl peroxides, since decarboxylation occurs during or very shortiy after oxygen—oxygen bond scission in the transition state (187,188,199). For example, diacetyl peroxide is well known as a source of methyl radicals (206). 

PaHadium-cataly2ed coupling reactions have important synthetic appHcations (210—212). The prototypical reaction is the Heck reaction (213) whereby an organoPd(II) undergoes coupling with an olefin (eq. 11). 

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