Synthetic fiber blends

Synthetases Synthetic fatly acids Synthetic fiber blends Synthetic fibers... 

Formulations of ammonium phosphates and ammonium bromide are sold for use on ceUulosic—synthetic fiber blends. Other ammonium phosphate formulations contain wetting and softening agents. A large-volume, ca 9000 t/yr ia 1991, use ia the United States (48) for ammonium phosphate is ia forest fire control, usuaUy by aerial appUcation (see also Ammonium compounds). 

Synthetic fiber blends, dyeing, 9 203-204 bleaching, 4 72 titanium dioxide in, 25 30 Synthetic fibers, 1 693... 

Highly active napping lubricant and softener for natural and synthetic fiber blend. Good wetting and penetrating properties. 

Durable antistat for nylon and other synthetic fibers blended with containing cellulosics. 

Meets ASTM FI 959M/F1959M-99 Mode from synthetic fiber blend... 

Essentially all the ammonium sulfate fertilizer used in the United States is by-product material. By-product from the acid scmbbing of coke oven gas is one source. A larger source is as by-product ammonium sulfate solution from the production of caprolactam (qv) and acrylonitrile, (qv) which are synthetic fiber intermediates. A third but lesser source is from the ammoniation of spent sulfuric acid from other processes. In the recovery of by-product crystals from each of these sources, the crystallization usually is carried out in steam-heated sa turator—crystallizers. Characteristically, crystallizer product is of a particle size about 90% finer than 16 mesh (ca 1 mm dia), which is too small for satisfactory dry blending with granular fertilizer materials. Crystals of this size are suitable, however, as a feed material to mixed fertilizer granulation plants, and this is the main fertilizer outlet for by-product ammonium sulfate. 

Visual and Manual Tests. Synthetic fibers are generally mixed with other fibers to achieve a balance of properties. Acryhc staple may be blended with wool, cotton, polyester, rayon, and other synthetic fibers. Therefore, as a preliminary step, the yam or fabric must be separated into its constituent fibers. This immediately estabUshes whether the fiber is a continuous filament or staple product. Staple length, brightness, and breaking strength wet and dry are all usehil tests that can be done in a cursory examination. A more critical identification can be made by a set of simple manual procedures based on burning, staining, solubiUty, density deterrnination, and microscopical examination. 

AH synthetic fibers are produced as continuous filaments, either as yams or tows. Yams are fine enough to be woven or knitted direcdy, but caimot be intimately blended with other fibers on the principal conversion systems used for cotton or wool. For these processes, staple fibers, made by cutting the much larger tows into short lengths, are needed. Tows can also be stretch broken into sHvers or tops, which can then be drawn out and twisted into spun-yams. 

Considerable effort is being made (ca 1993) to develop satisfactory flame retardants for blended fabrics. It has been feasible for a number of years to produce flame-resistant blended fabrics provided that they contain about 65% or more ceUulosic fibers. It appears probable that blends of even greater synthetic fiber content can be effectively made flame resistant. An alternative approach may be to first produce flame-resistant thermoplastic fibers by altering the chemical stmcture of the polymers. These flame-resistant fibers could then be blended with cotton or rayon and the blend treated with an appropriate flame retardant for the ceUulose, thereby producing a flame-resistant fabric. Several noteworthy finishes have been reported since the early 1970s. 

In conjunction with the increased use of synthetic fibers and blends of synthetic and natural fibers, and the modernisation of appHcation processes which has taken place simultaneously, the technique of textile whitening has been improved considerably. 

Whitening in combination with the finishing process is used primarily for woven fabrics of ceUulosic fibers and their blends with synthetic fibers. 

Static mixers are used ia the chemical iadustries for plastics and synthetic fibers, eg, continuous polymeri2ation, homogeni2ation of melts, and blending of additives ia extmders food manufacture, eg, oils, juices, beverages, milk, sauces, emulsifications, and heat transfer cosmetics, eg, shampoos, hquid soaps, cleaning Hquids, and creams petrochemicals, eg, fuels and greases environmental control, eg, effluent aeration, flue gas/air mixing, and pH control and paints, etc. 

The solution (pad bath) contains one or more of the amino resias described above, a catalyst, and other additives such as a softener, a stiffening agent, or a water repeUant. The catalyst may be an ammonium or metal salt, eg, magnesium chloride or ziac nitrate. Synthetic fabrics, such as nylon or polyester, are treated with amino resias to obtaia a stiff finish. Cotton (qv) or rayon fabrics or blends with synthetic fibers are treated with amino resias to obtain shrinkage control and a durable-press finish. 

Sulfur dyes are used mainly for dyeing textile ceUulosic materials or blends of ceUulosic fibers (qv) with synthetic fibers such as acryUc fibers, polyamides (nylons), and polyesters. They are also used for sHk (qv) and paper (qv) in limited quantities for specific appHcations. Solubilized sulfur dyes are used on certain types of leathers (qv). 

There is no question that the bane of textile chemists in the area of cross-linking for smooth-dry performance is the loss of abrasion resistance. This has been a continuing problem when durable press is pushed to high levels of performance. Numerous approaches to this problem have been explored (32). However, the simplest solution has been to blend cotton with synthetic fibers. A 50—50 cotton—polyester fabric can have exceUent smooth-dry performance and yet be able to endure numerous launderings. 

Synthetic Fibers. Most synthetic fibers are sufficientiy white and do not requite bleaching. For white fabrics, unbleached synthetic fibers with duorescent whitening agents are usually used. When needed, synthetic fibers and many of theit blends are bleached with sodium chlorite solutions at pH 2.5—4.5 for 30—90 min at concentrations and temperatures that depend on the type of fiber. Solutions of 0.1% peracetic acid are also used at pH 6—7 for 1 h at 80—85°C to bleach nylon. 

You have no doubt noticed many differences between natural fibers like cotton and synthetic fibers like polyester. Cotton is the most commonly used fiber by designers and manufacturers. U.S. cotton producers and importers of cotton goods into the United States have emphasized this point in their advertisements for cotton, The Fabric of Our Lives. IJ Nevertheless, the desirable characteristics of polyester have made it the most used and most blended synthetic fiber. 

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