Supercritical AEROGELS

Producing aerogel-like materials without supercritical drying at all preparation of inorganic—organic hybrid materials. ... 

It is less well known, but certainly no less important, that even with carbon dioxide as a drying agent, the supercritical drying conditions can also affect the properties of a product. Eor example, in the preparation of titania aerogels, temperature, pressure, the use of either Hquid or supercritical CO2, and the drying duration have all been shown to affect the surface area, pore volume, and pore size distributions of both the as-dried and calcined materials (34,35). The specific effect of using either Hquid or supercritical CO2 is shown in Eigure 3 as an iHustration (36). 

Fig. 3. Effect of using either liquid or supercritical carbon dioxide on the textural properties of titania aerogels calcined at the temperatures shown. (—), dried with Hquid carbon dioxide at 6 MPa and 283 K (-------), dried with supercritical carbon dioxide at 30 MPa and 323 K. Reproduced from Ref. 36.

Fig. 4. Comparison of physical properties of silica xerogels and aerogels. Note the similar properties of the aerogels prepared with and without supercritical...

Production of net-shape siUca (qv) components serves as an example of sol—gel processing methods. A siUca gel may be formed by network growth from an array of discrete coUoidal particles (method 1) or by formation of an intercoimected three-dimensional network by the simultaneous hydrolysis and polycondensation of a chemical precursor (methods 2 and 3). When the pore Hquid is removed as a gas phase from the intercoimected soHd gel network under supercritical conditions (critical-point drying, method 2), the soHd network does not coUapse and a low density aerogel is produced. Aerogels can have pore volumes as large as 98% and densities as low as 80 kg/m (12,19). 

Fig. 1. Crack-free monolithic titania-silica aerogel photos, (a) aerogel prepared by hi -temperature ethanol supercritical drying, (b) aerogel prepared by low-temperature CO2 supercritical drying.

Transition-metal mixed oxides active in combustion catalysis have been prepared by two main procedures i) classical coprecipitation / calcination procedures starting from metal nitrates and/ or alkoxides ii) preparation based on the supercritical drying of gels prepared from organic complexes (alkoxides, acetylacetonates or acetates), producing aerogels . Details on the second preparation can be found in Ref. 13. 

Summary Hydrophobic aerogels were prepared by base-catalyzed hydrolysis and condensation of RSi(OMe)3 (R = Me, Ph, PrI1)/Si(OMe)4 (1 4) mixtures in methanol, followed by supercritical drying of the obtained alcogels with methanol. The organic substituents also increase the elasticity of the aerogels. 

The first phase in the process is the formation of the sol . A sol is a colloidal suspension of solid particles in a liquid. Colloids are solid particles with diameters of 1-100 nm. After a certain period, the colloidal particles and condensed silica species link to form a gel - an interconnected, rigid network with pores of submicrometer dimensions and polymeric chains whose average length is greater than one micrometer. After the sol-gel transition, the solvent phase is removed from the interconnected pore network. If removed by conventional drying such as evaporation, so-called xerogels are obtained, if removed via supercritical evacuation, the product is an aerogel . 

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