Stereoregular polymers, production

Specifically chemical considerations are especially evident in Chap. 7, where copolymers and stereoregular polymers are discussed. Since two monomers are required for the formation of a copolymers, the differences in their reactivity affects both the composition of the product and the distribution of components in it. Likewise, the catalysts that produce stereoregularity are highly specific, highly reactive, and poorly understood chemical reagents. 

For both copolymers and stereoregular polymers, experimental methods for characterizing the products often involve spectroscopy. We shall see that nuclear magnetic resonance (NMR) spectra are particularly well suited for the study of tacticity. This method is also used for the analysis of copolymers. 

The next major commodity plastic worth discussing is polypropylene. Polypropylene is a thermoplastic, crystalline resin. Its production technology is based on Ziegler s discovery in 1953 of metal alkyl-transition metal halide olefin polymerization catalysts. These are heterogeneous coordination systems that produce resin by stereo specific polymerization of propylene. Stereoregular polymers characteristically have monomeric units arranged in orderly periodic steric configuration. 

Ziegler-Natta catalysts are used commercially for the production of stereoregular polymers, especially isotactic polypropylene and high-density linear polyethylene. The resultant polymers have number and weight average molecular weights (Mn and Mw, respectively) that are defined as... 

Summarising, in the chain-end control mechanism the last monomer inserted determines how the next molecule of 1-alkene will insert. Several Italian schools [7] have supported the latter mechanism. What do we know so far Firstly, there are catalysts not containing a stereogenic centre that do give stereoregular polymers. Thus, this must be chain-end controlled. Secondly, whatever site-control we try to induce, the chain that we are making will always contain, by definition, an asymmetric centre. As we have mentioned above, the nature of the solid catalysts has an enormous influence on the product, and this underpins the Cossee site-control mechanism. Thus both are operative and both are important. Occasionally, chain-end control alone suffices to ensure enantiospecifity. 

Triethylaluminum reacts with acetaldehyde in an equimolar ratio at -78° C to give a dimer of Et2A10CH(CH3)C2H5 [IX] (22). Comparable polymerization test with triethylaluminum and the reaction product of triethylaluminum with acetaldehyde revealed that more stereoregular polymer was obtained by the latter catalyst. 

We now turn to the actual polymerization process and we will try to present a series of pictures that clarifies how chain-end control can be used to obtain either syndiotactic or isotactic polymers. Subsequently we will see how a chiral site can influence the production of syndiotactic or isotactic polymers. Finally, after the separate stories of chain-end control and site control, the reader will be confused by introducing the following elements (1) pure chain-end control can truly occur when the catalyst site does not contain chirality (2) but since we are making chiral chain ends in all instances, pure site control does not exist. In a polymerization governed by site control there will potentially always be the influence of chain-end control. This does not change our story fundamentally all we want to show is that stereoregular polymers can indeed be made, and which factors play a role but their relative importance remains hard to predict. 

Used in the production of stereoregular polymers, including synthetic rubber... 

The original, simplest polyolefins, polyethylene and polypropylene, continue to dominate the scene, even after two decades, to such an extent that no other polyolefin even appears on the production charts. Nevertheless, a great many (we may assume all) available olefins have been tested, and many have been found capable of being converted to stereoregular polymers. As was mentioned above, poly(l-butene) and poly(4-methy1-1-pentene) are being offered commercially and may be expected to achieve significant volume in the future. Isotactic and syndiotactic polystyrene are of much theoretical interest (26) but are not yet commercial products. 

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