Solid-state synthesis from component powders

Historically, stabilized (and partially stabilized) zirconia ceramics were prepared from powders in which the component oxides are mechanically blended prior to forming and sintering. Because solid state diffusion is sluggish, firing temperatures in excess of 1800°C are normally required. Furthermore, the dopant was nonuniformly distributed, leading to inferior electrical properties. Trace impurities in the raw materials can also lead to enhancement of electronic conductivity in certain temperature ranges, which is also undesirable. To overcome these problems, several procedures have been developed to prepare reactive (small particle size) and chemically pure and homogeneous precursor powders for both fully stabilized and partially stabilized material. Two of these are alkoxide synthesis and hydroxide coprecipitation. 

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