Slags mechanism

Mechanical Properties. The physical properties of a particular refractory product depend on its constituents and manner in which these were assembled. The physical properties may be varied to suit specific appHcations. For example, for thermal insulations highly porous products are employed, whereas dense products are used for slagging or abrasive conditions. 

The resultant slag, a complex mixture of titanates, may contain 70—85% Ti02- The slag route is particularly useful when ilmenite is closely associated with haematite, from which it cannot economically be separated mechanically. Because the iron content of the slag is low, its use reduces the quantity of iron sulfate in the Hquid effluent of sulfate process plants. Slag used as a feedstock for TiCl production must be low in magnesium and calcium. A variety of other ilmenite beneficiation or synthetic mtile processes have been pursued, primarily to provide alternative chloride process feedstocks. Low grade ilmenite... 

This wear is caused primarily from high thermal and mechanical stress, chemical attack, attack by iron and slag, oxidation, and severe thermal shock. Thus the design of the hearth wall and the concepts employed ate just as important as the carbon or graphite materials chosen for the refractory material. Despite their benefits and properties, no carbon or graphite material can overcome the problems of an improper hearth wall design concept. 

The seal must also resist the vibrations from the explosions of internal combustion in the engine, chassis and wheel vibrations, and even potholes in the road. This seal must resist strong chemicals (anti freeze, anti-rust agents, radiator stop-leak and sealant chemicals, gasoline and lubricant residuals), and also solid particles (rust, iron slag, minerals, asbestos fibers, and silica from the engine casting mold). In spite of all this, the mechanical seal on the water pump of your car can run 7, 10, even 15 years without problems. 

The presence of silica to form slag which is vital to large-scale production was perceptively introduced by Robert Boyle in his very early experiments. Two apparendy acceptable mechanisms have been proposed and it is possible that both may be occurring. In the first, the rock is thought to react with molten silica to form slag and P4O10 which is then reduced by the carbon ... 

In the second possible mechanism, the rock is considered to be directly reduced by CO and the CaO so formed then reacts with the silica to form slag ... 

Tin slags account for a sizeable fraction of the world s tantalum production. These slags are melted in electric arc furnaces, together with coke and lime (as flux), and this pyrometallurgical process leads to the production of synthetic niobium/tantalum concentrates. The waste products of this operation are mechanically separated slags which can be used, for instance, as landfill. The exhaust gases from this process are of minor consequence if dust is eliminated by the use of filters. 

In this process EAF dust, other zinc-bearing wastes, recycled materials, coke or coal, lime, and silica are mixed and fed to a rotary furnace. The zinc and other volatile nonferrous metals in the feed are entrained in the furnace off-gas and are carried from the furnace to an external dust collection system. The resulting oxide (zinc calcine) is a crude zinc-bearing product that is further refined at zinc smelters. A byproduct of the process is a nonhazardous, iron-rich slag that can be used in road construction. Solidification technologies change the physical form of the waste to produce a solid structure in which the contaminant is mechanically trapped. 

Typical Mechanical Properties of Air-Cooled Blast Furnace Slag... 

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