Sintering ferrites

Finishing of sintered anisotropic ferrites involves grinding surfaces to specified dimensions. Since sintered ferrites are hard and brittle, grinding is usually performed with diamond tools. A serious problem in sintering hexaferrites is anisotropic shrinkage. It can be as high as 25% parallel. 

Shannigrahi SR, Pramoda KP, Nugroho FAA. S3mthesis and characterizations of microwave sintered ferrite powders and their composite films for practical applications. Journal of Magnetism and Magnetic Materials 2012 324 140-145. 

The commercial sintered spinel and M-type ferrites have a porosity of 2—15 vol % and a grain size in the range of 1—10 ]lni. In addition, these materials usually contain up to about 1 wt % of a second phase, eg, CaO + Si02 on grain boundaries, originating from impurities or sinter aids. 

The intrinsic properties may be modified by substitution (31). Ba can be fuUy replaced by Sr or Pb and partly by Ca (<40 mol %). CaM, stabilized with 0.03 mol % La202, is also possible. The intrinsic properties of these M-ferrites vary somewhat and other factors such as sintering behavior and price of raw materials often dictate the commercial viabiUty. Large-scale production is concentrated on BaM and SrM. High quaUty magnets are generally based on SrM, and somewhat lower priced magnets are based on BaM. 

Since the 1960s, the quaUty of M-ferrite manufactured has improved continuously, while the price has decreased considerably. Decisive progress in quahty was obtained by the appHcation of sinter additives (90), the introduction of pressing in a magnetic field (23), and the use of Sr instead of Ba, in combination with a sophisticated appHcation of Si02 (91,92). Important contributions to price reduction came from the development of fast multiple-die... 

Other Reactions. Dry hydrated lime adsorbs halogen gases, eg, CI2 and F2, to form hypochlorites and fluorides. It reacts with hydrogen peroxide to form calcium peroxide, a rather unstable compound. At sintering temperatures, quicklime combines with iron to form dicalcium ferrite. 

Barium carbonate of finely controlled particle size reacts in the soHd state when heated with iron oxide to form barium ferrites. Magnetically aligned barium ferrite [11138-11-7] powder can be pressed and sintered into a hard-core permanent magnet which is used in many types of small motors. Alternatively, ground up magnetic powder can be compounded into plastic strips which are used in a variety of appHances as part of the closure mechanism. 

Sintered and sprayed ceramic anodes have been developed for cathodic protection applications. The ceramic anodes are composed of a group of materials classified as ferrites with iron oxide as the principal component. The electrochemical properties of divalent metal oxide ferrites in the composition range 0- lA/O-0-9Fe2O3 where M represents a divalent metal, e.g. Mg, Zn, Mn, Co or Ni, have been examined by Wakabayashi and Akoi" . They found that nickel ferrite exhibited the lowest consumption rate in 3% NaCl (of 1 56 g A y at 500 Am and that an increase in the NiO content to 40mol 7o, i.e. O NiO-O-bFejO, reduced the dissolution rate to 0-4gA y at the expense of an increase in the material resistivity from 0-02 to 0-3 ohm cm. 

Iron oxides and hydroxides are used as the starting material in the production of ferrites. Hard ferrites (high coercivity) e. g. BaFei20i9 and SrFei20i9 are made from hematite by a sintering process, i. e. 

Dehydroxylation of goethite produces the ferrite reds - extremely colour fast and pure hematite. With low temperature calcination the acicular shape of the goethite precursor is retained, whereas high temperatures lead to a sintered product. 

Nickel oxide is used in the ceramic industry for making frit, ferrites, and coloring porcelain. The oxide in sinter form is used in the production of nickel-steel alloys. It supplies oxygen to the melt for removal of carbon as carbon dioxide. Some other important uses of nickel oxide include preparation of many nickel salts, specialty chemicals, and nickel catalysts. It also is used as an electrode in fuel cells. 

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