Reversible addition fragmentation chain equilibrium control

While in most of the reports on SIP free radical polymerization is utihzed, the restricted synthetic possibihties and lack of control of the polymerization in terms of the achievable variation of the polymer brush architecture limited its use. The alternatives for the preparation of weU-defined brush systems were hving ionic polymerizations. Recently, controlled radical polymerization techniques has been developed and almost immediately apphed in SIP to prepare stracturally weU-de-fined brush systems. This includes living radical polymerization using nitroxide species such as 2,2,6,6-tetramethyl-4-piperidin-l-oxyl (TEMPO) [285], reversible addition fragmentation chain transfer (RAFT) polymerization mainly utilizing dithio-carbamates as iniferters (iniferter describes a molecule that functions as an initiator, chain transfer agent and terminator during polymerization) [286], as well as atom transfer radical polymerization (ATRP) were the free radical is formed by a reversible reduction-oxidation process of added metal complexes [287]. All techniques rely on the principle to drastically reduce the number of free radicals by the formation of a dormant species in equilibrium to an active free radical. By this the characteristic side reactions of free radicals are effectively suppressed. 

The need to better control surface-initiated polymerization recently led to the development of controlled radical polymerization techniques. The trick is to keep the concentration of free radicals low in order to decrease the number of side reactions. This is achieved by introducing a dormant species in equilibrium with the active free radical. Important reactions are the living radical polymerization with 2,2,4,4-methylpiperidine N-oxide (TEMPO) [439], reversible addition fragment chain transfer (RAFT) which utilizes so-called iniferters (a word formed from initiator, chain transfer and terminator) [440], and atom transfer radical polymerization (ATRP) [441-443]. The latter forms radicals by added metal complexes as copper halogenides which exhibit reversible reduction-oxidation processes. 

Controlled Radical Polymerization (CRP) is the most recently developed polymerization technology for the preparation of well defined functional materials. Three recently developed CRP processes are based upon forming a dynamic equilibrium between active and dormant species that provides a slower more controlled chain growth than conventional radical polymerization. Nitroxide Mediated Polymerization (NMP), Atom Transfer Radical Polymerization (ATRP) and Reversible Addition Fragmentation Transfer (RAFT) have been developed, and improved, over the past two decades, to provide control over radical polymerization processes. This chapter discusses the patents issued on ATRP initiation procedures, new functional materials prepared by CRP, and discusses recent improvements in all three CRP processes. However the ultimate measure of success for any CRP system is the preparation of conunercially viable products using acceptable economical manufacturing procedures. 

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