Reductants vanadium

Chemical reduction. The injection of ammonia reduces NO emissions by the reduction of NO , to nitrogen and water. Although it can be used at higher temperatures without a catalyst, the most commonly used method injects the ammonia into the flue gas upstream of a catalyst bed (typically vanadium and/or tin on a silica support). 

Vanadium IV) forms blue VOSO4, (0, 3 and 5H2O), vanadyl sulphate, which forms ranges of double salts, Prepared by SO, reduction of V2O5 in H2SO4. 

Vanadium II) forms green V2(S04)3 (electrolytic or Mg reduction of V2O5 in H2SO4). Alums and other double salts are formed. 

Vanadium II) forms violet VS04,7H20 (electrolytic or Na/Hg reduction). Forms double salts. 

The colour sequence already described, for the reduction of van-adium(V) to vanadium(II) by zinc and acid, gives a very characteristic test for vanadium. Addition of a few drops of hydrogen peroxide to a vanadate V) gives a red colour (formation of a peroxo-complex) (cf. titanium, which gives an orange-yellow colour). 

Commercial production from petroleum ash holds promise as an important source of the element. High-purity ductile vanadium can be obtained by reduction of vanadium trichloride with magnesium or with magnesium-sodium mixtures. 

Much of the vanadium metal being produced is now made by calcium reduction of V2O5 in a pressure vessel, an adaption of a process developed by McKechnie and Seybair. 

The predominant process for manufacture of aniline is the catalytic reduction of nitroben2ene [98-95-3] ixh. hydrogen. The reduction is carried out in the vapor phase (50—55) or Hquid phase (56—60). A fixed-bed reactor is commonly used for the vapor-phase process and the reactor is operated under pressure. A number of catalysts have been cited and include copper, copper on siHca, copper oxide, sulfides of nickel, molybdenum, tungsten, and palladium—vanadium on alumina or Htbium—aluminum spinels. Catalysts cited for the Hquid-phase processes include nickel, copper or cobalt supported on a suitable inert carrier, and palladium or platinum or their mixtures supported on carbon. 

Amino-4-nitropheno1 is produced commercially by the partial reduction of 2,4-dinitrophenol This reduction may be achieved electrolyticaHy using vanadium (159) or chemically with polysulftde, sodium hydrosulftde, or hydrazine and copper (160). Alternatively, 2-acetamidophenol or 2-methylbenzoxazole may be nitrated in sulfuric acid to yield a mixture of 4- and 5-nitro derivatives that are then separated and hydrolyzed with sodium hydroxide (161). 

The compound can be prepared from 2,4,6-trinitrophenol (picric acid [88-89-1]) by reduction with sodium hydrosulfide (163), with ammonia —hydrogen sulfide followed by acetic acid neutralization of the ammonium salt (164), with ethanolic hydrazine and copper (165), or electrolyticaHy with vanadium sulfate in alcoholic sulfuric acid (159). Heating 4,6-dinitro-2-benzamidophenol in concentrated HQ. at 140°C also yields picramic acid (166). 

Vanadium—Silicon. Vanadium—shicon ahoy is made by the reduction of vanadium oxides with shicon in an electric furnace. Apphcation is essentiahy the same as that of the titanium ahoys. Vanadium ahoys sometimes offer the most economical way of introducing vanadium into molten steel. 

Ferrovanadium. The steel industry accounts for the majority of the world s consumption of vanadium as an additive to steel. It is added in the steelmaking process as a ferrovanadium alloy [12604-58-9] which is produced commercially by the reduction of vanadium ore, slag, or technical-grade oxide with carbon, ferrosiHcon, or aluminum. The product grades, which may contain 35—80 wt % vanadium, are classified according to their vanadium content. The consumer use and grade desired dictate the choice of reductant. 

Carbon Reduction. The production of ferrovanadium by reduction of vanadium concentrates with carbon has been supplanted by other methods. An important development has been the use of vanadium carbide as a replacement for ferrovanadium as the vanadium additive in steelmaking. A... 

Silicon Reduction. The preparation of ferrovanadium by the reduction of vanadium concentrates with ferrosiUcon has been used but not extensively. It involves a two-stage process in which technical-grade vanadium pentoxide, ferrosiUcon, lime, and fluorspar are heated in an electric furnace to reduce the oxide an iron alloy containing ca 30 wt % vanadium but undesirable amounts of siUcon is produced. The siUcon content of the alloy is then decreased by the addition of more V2O5 and lime to effect the extraction of most of the siUcon into the slag phase. An alternative process involves the... 

Vanadium metal can be prepared either by the reduction of vanadium chloride with hydrogen or magnesium or by the reduction of vanadium oxide with calcium, aluminum, or carbon. The oldest and most commonly used method for producing vanadium metal on a commercial scale is the reduction of V20 with calcium. Recently, a two-step process involving the alurninotherniic reduction of vanadium oxide combined with electron-beam melting has been developed. This method makes possible the production of a purer grade of vanadium metal, ie, of the quaUty required for nuclear reactors (qv). 

Vanadium powder can be prepared by substituting V2O2 for the V20 as the vanadium source. The heat generated during the reduction of the trioxide is considerably less than for the pentoxide, so that only soHd products are obtained. The powder is recovered from the product by leaching the slag with dilute acid. 

The vanadium alloy is purified and consoHdated by one of two procedures, as shown in the flow diagram of the entire aluminothermic reduction process presented in Figure 1. In one procedure, the brittle alloy is cmshed and heated in a vacuum at 1790°C to sublime most of the aluminum, oxygen, and other impurities. The aluminum faciHtates removal of the oxygen, which is the feature that makes this process superior to the calcium process. Further purification and consoHdation of the metal is accompHshed by electron-beam melting of pressed compacts of the vanadium sponge. 

Vanadium(IV) Oxide. Vanadium(IV) oxide (vanadium dioxide, VO2) is a blue-black solid, having a distorted mtile (Ti02) stmcture. It can be prepared from the reaction of V20 at the melting point with sulfur or carbonaceous reductants such as sugar or oxaUc acid. The dioxide slowly oxidizes in air. Vanadium dioxide dissolves in acids to give the stable (VO) " ions and in hot alkaUes to yield vanadate(IV) species, eg, (HV20 ) . 

Va.na.dlum(III) Oxide. Vanadium(III) oxide (vanadium sesquioxide, V2O2) is a black soHd, having the comndum (AI2O2) stmcture. It can be prepared by reduction of the pentoxide by hydrogen or carbon. Air oxidation proceeds slowly at ambient temperatures, but oxidation by chlorine at elevated temperatures to give VOCl and V20 is rapid. 

Vanadium(IV) Oxysulfate. Vanadium(IV) oxysulfate pentahydrate (vanadyl sulfate), VOSO4 -5H20) is an ethereal blue sohd and is readily soluble in water. It forms from the reduction of V20 by SO2 in sulfuric acid solution. Vanadium(III) sulfate [13701 -70-7] ) is a powerful... 

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