Random copolymers, living polymerization

VEs do not readily enter into copolymerization by simple cationic polymerization techniques instead, they can be mixed randomly or in blocks with the aid of living polymerization methods. This is on account of the differences in reactivity, resulting in significant rate differentials. Consequendy, reactivity ratios must be taken into account if random copolymers, instead of mixtures of homopolymers, are to be obtained by standard cationic polymeriza tion (50,51). Table 5 illustrates this situation for butyl vinyl ether (BVE) copolymerized with other VEs. The rate constants of polymerization (kp) can differ by one or two orders of magnitude, resulting in homopolymerization of each monomer or incorporation of the faster monomer, followed by the slower (assuming no chain transfer). 

Group-Transfer Polymerization. Living polymerization of acrylic monomers has been carried out using ketene silyl acetals as initiators. This chemistry can be used to make random, block, or graft copolymers of polar monomers. The following scheme demonstrates the synthesis of a methyl methacrylate—lauryl methacrylate (MMA—LMA) AB block copolymer (38). LMA is CH2=C(CH2)COO(CH2) CH2. 

A living cationic polymeriza tion of isobutylene and copolymeriza tion of isobutylene and isoprene has been demonstrated (22,23). Living copolymerizations, which proceed in the absence of chain transfer and termination reactions, yield the random copolymer with narrow mol wt distribution and well-defined stmcture, and possibly at a higher polymerization temperature than the current commercial process. The isobutylene—isoprene copolymers are prepared by using cumyl acetate BCl complex in CH Cl or CH2CI2 at —30 C. The copolymer contains 1 8 mol % trans 1,4-isoprene... 

Vinyl copolymers contain mers from two or more vinyl monomers. Most common are random copolymers that are formed when the monomers polymerize simultaneously. They can be made by most polymerization mechanisms. Block copolymers are formed by reacting one monomer to completion and then replacing it with a different monomer that continues to add to the same polymer chain. The polymerization of a diblock copolymer stops at this point. Triblock and multiblock polymers continue the polymerization with additional monomer depletion and replenishment steps. The polymer chain must retain its ability to grow throughout the process. This is possible for a few polymerization mechanisms that give living polymers. 

In addition to the triblock thermoplastic elastomers, other useful copolymers of styrene with a diene are produced commerically by living anionic polymerization. These include di-and multiblock copolymers, random copolymers, and tapered block copolymers. A tapered (gradient) copolymer has a variation in composition along the polymer chain. For example, S-S/D-D is a tapered block polymer that tapers from a polystyrene block to a styrene-diene random copolymer to polydiene block. (Tapered polymers need not have pure blocks at their ends. One can have a continuously tapered composition from styrene to diene by... 

Well-defined diblock (P—R) and triblock (P R — P) copolymers consisting of the polypropylene block (P) and the ethylene-propylene random copolymer block (R) were prepared by adding ethylene monomer during the living coordination polymerization of propylene with the soluble V(acac)3/Al(C2H5)2Cl/anisole catalyst U1). 

As illustrated in Fig. 24, the addition of ethylene during the living polymerization of propylene resulted in rapid increases in both yield and Mn of the polymers. After the rapid increases which required several minutes, yield and lVln increased by a slower rate, identical with that of the propylene homopolymerization. The propylene content in the resulting polymers attained a minimum value several minutes after the addition of ethylene. These results indicate that the second stage of the polymerization with ethylene was complete within several minutes to afford a diblock copolymer, followed by the third stage of propylene homopolymerization leading to the formation of a triblock copolymer. The 13C NMR spectra of the diblock copolymers showed that the second block was composed of an ethylene-propylene random copolymer sequence. 

To obtain a high molecular weight block or random copolymer of the oxonium ion type monomer and carbonium ion type monomer, experimental conditions must be such that termination or transfer reactions are minimized. The living nature of the cationic polymerization of THF (7) is well established, but it has been difficult to obtain a high polymer of styrene or DOL by cationic mechanism. In this paper we demonstrate the living nature of the polymerization of DOL and the high polymer of St-DOL copolymer. Using this technique, we were able to obtain a block copolymer of vinyl monomer and cyclic monomer. 

Table III shows the increase of molecular weight of BCMO polymerization with conversion, although the polymer tends to precipitate. The monomer reactivity ratios of DOL-BCMO copolymerization were previously determined as rx (DOL) = 0.65 0.05, r2 (BCMO) = 1.5 0.1 at 0°C. by BF3 Et20 (8). Table IV shows a preparation of block copolymer of DOL, St, and BCMO. In the first step we polymerized DOL and St in the second step we added BCMO to this living system. The copolymer obtained showed an increase of molecular weight, and considerable BCMO was incorporated in the copolymer still remaining soluble in ethylene dichloride. The solubility behavior together with the increase of molecular weight with addition of BCMO shows that this polymer consists of block sequences of DOL-St and (St)-DOL-BCMO. This we call block and random copolymer of DOL-St—BCMO. We can deny the presence of BCMO, St, or DOL homopolymers in this system, but some chain-breaking reactions are unavoidable, leading to copolymer mixtures. Thus, the principle of formation of block copolymers by cationic system is partly substantiated.

Alternating copolymers may be considered as homopolymers with a structural unit composed of the two different monomers. Random copolymers are obtained from two or more monomers, which are present simultaneously in one polymerisation reactor. In graft polymerisation a homopolymer is prepared first and in a second step one or two monomers are grafted onto this polymer the final product consists of a polymeric backbone with side branches. In block copolymerisation one monomer is polymerised, after which another monomer is polymerised on to the living ends of the polymeric chains the final block copolymer is a linear chain with a sequence of different segments. 

A mixture of two monomers that can be homopo-lymerized by a metal catalyst can be copolymerized as in conventional radical systems. In fact, various pairs of methacrylates, acrylates, and styrenes have been copolymerized by the metal catalysts in random or statistical fashion, and the copolymerizations appear to also have the characteristics of a living process. The monomer reactivity ratio and sequence distributions of the comonomer units, as discussed already, seem very similar to those in the conventional free radical systems, although the detailed analysis should be awaited as described above. Apart from the mechanistic study (section II.F.3), the metal-catalyzed systems afford random or statistical copolymers of controlled molecular weights and sharp MWDs, where, because of the living nature, there are almost no differences in composition distribution in each copolymer chain in a single sample, in sharp contrast to conventional random copolymers, in which there is a considerable compositional distribution from chain to chain. Figure 26 shows the random copolymers thus prepared by the metal-catalyzed living radical polymerizations. 

Block copolymers were defined above, and it was noted that there was a tendency for blocks to form when both of the reactivity ratios, r and r2, were greater than unity. This approach results in a random copolymer with extended blocks of Mj and M2 rather than a pure block copolymer with well-defined block length and composition. More precise control can be achieved through living polymerization, since on exhaustion of the first monomer added, Mj,... 

---