Propane supported metal catalyst material

The present chapter will primarily focus on oxidation reactions over supported vanadia catalysts because of the widespread applications of these interesting catalytic materials.5 6,22 24 Although this article is limited to well-defined supported vanadia catalysts, the supported vanadia catalysts are model catalyst systems that are also representative of other supported metal oxide catalysts employed in oxidation reactions (e.g., Mo, Cr, Re, etc.).25 26 The key chemical probe reaction to be employed in this chapter will be methanol oxidation to formaldehyde, but other oxidation reactions will also be discussed (methane oxidation to formaldehyde, propane oxidation to propylene, butane oxidation to maleic anhydride, CO oxidation to C02, S02 oxidation to S03 and the selective catalytic reduction of NOx with NH3 to N2 and H20). This chapter will combine the molecular structural and reactivity information of well-defined supported vanadia catalysts in order to develop the molecular structure-reactivity relationships for these oxidation catalysts. The molecular structure-reactivity relationships represent the molecular ingredients required for the molecular engineering of supported metal oxide catalysts. 

Supported metal clusters play an important role in nanoscience and nanotechnology for a variety of reasons [1-6]. Yet, the most immediate applications are related to catalysis. The heterogeneous catalyst, installed in automobiles to reduce the amount of harmful car exhaust, is quite typical it consists of a monolithic backbone covered internally with a porous ceramic material like alumina. Small particles of noble metals such as palladium, platinum, and rhodium are deposited on the surface of the ceramic. Other pertinent examples are transition metal clusters and atomic species in zeolites which may react even with such inert compounds as saturated hydrocarbons activating their catalytic transformations [7-9]. Dehydrogenation of alkanes to the alkenes is an important initial step in the transformation of ethane or propane to aromatics [8-11]. This conversion via nonoxidative routes augments the type of feedstocks available for the synthesis of these valuable products. 

Heterogeneously catalyzed hydrogenation reactions can be run in batch, semibatch, or continous reactors. Our catalytic studies, which were carried out in liquid, near-critical, or supercritical C02 and/or propane mixtures, were run continuously in oil-heated (200 °C, 20.0 MPa) or electrically heated flow reactors (400 °C, 40.0 MPa) using supported precious-metal fixed-bed catalysts. The laboratory-scale apparatus for catalytic reactions in supercritical fluids is shown in Figure 14.2. This laboratory-scale apparatus can perform in situ countercurrent extraction prior to the hydrogenation step in order to purify the raw materials employed in our experiments. Typically, the following reaction conditions were used in our supercritical fluid hydrogenation experiments catalyst volume, 2-30 mL total pressure, 2.5-20.0 MPa reactor temperature, 40-190 °C carbon dioxide flow, 50-200 L/h ... 

Transition metal carbides (mainly of W and Mo) have been shown to be effective catalysts in some chemical reactions that are usually catalyzed by noble metals such as Pt and Pd (ref.1). Their remarkable physical properties added to lower cost and better availability could make them good candidates for substitute materials to noble metals in automobile exhaust catalysis. Hence, for this purpose, we have prepared several catalysts of tungsten carbide and W,Mo mixed carbides supported on y alumina with different Mo/W atom ratios. The surface composition has been studied by XPS while the quantitative determination of catalytic sites has been obtained by selective chemisorption of hydrogen and of carbon monoxide. The catalytic performances of these catalysts have been evaluated in the simultaneous conversion of carbon monoxide, nitric oxide and propane from a synthetic exhaust gas. 

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