Process chemistry, at Rocky Flats

An overview is presented of plutonium process chemistry at Rocky Flats and of research in progress to improve plutonium processing operations or to develop new processes. Both pyrochemical and aqueous methods are used to process plutonium metal scrap, oxide, and other residues. The pyrochemical processes currently in production include electrorefining, fluorination, hydriding, molten salt extraction, calcination, and reduction operations. Aqueous processing and waste treatment methods involve nitric acid dissolution, ion exchange, solvent extraction, and precipitation techniques. 

National Laboratory, overview 349-64 Process chemistry, at Rocky Flats,... 

Precipitation Processes. Plutonium peroxide precipitation is used at Rocky Flats to convert the purified plutonium nitrate solution to a solid (14) the plutonium peroxide is then calcined to Pu02 and sent to the reduction step. The chemistry of the plutonium peroxide precipitation process is being studied, as well as alternative precipitation processes such as oxalate, carbonate, fluoride, and thermal denitration. The latter method shows the most promise for cost and waste reduction. 

An overview is given of plutonium process chemistry used at the U. S. Department of Energy Hanford, Los Alamos National Laboratory, Rocky Flats, and Savannah River sites, with particular emphasis on solution chemistry involved in recovery, purification, and waste treatment operations. By extrapolating from the present system of processes, this paper also attempts to chart the future direction of plutonium process development and operation. Areas where a better understanding of basic plutonium chemistry will contribute to development of improved processing are indicated. 

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