Polyurethanes isocyanates

ASTM D 4659-87 Standard Test Methods for Polyurethane Isocyanate Raw Materials Determination of Specific Gravity, 3 pp (Conun D-20)... 

Rubinate . CI Polyurethanes] Isocyanates used in the mfg. of high perfor-... 

The use of adhesives/sealants in both the industrial and consumer spheres has increased dramatically in the past 20 years. In the industrial segment, both reactive and nonreactive systems are used in a wide variety of applications. The increasing use of reactive systems has, however, tended to overshadow that of the nonreactive systems. Most prominent amongst the reactive systems favored in industrial applications are anaerobic sealants (methacrylate ester based), instant adhesives (alkyl cyanoacrylate ester based), acrylic (toughened) adhesives, epoxy resin adhesives, polyurethane/isocyanate-based adhesives, silicone adhesives/sealants, and phenolic resin adhesives. 

Isocyanic acid, hydroxyalkyl ester, polyurethan Isocyanic acid, bivalent radical ester, polyurethan with diol N-Carboxylic acid, hydroxy-, polyester ... 

In the preparation of polyurethanes, isocyanates can be consumed in reactions other than with hydroxyl groups. If water (moisture) is present, it will react with an isocyanate to form carbamic acid, which is an unstable compound and slowly decomposes to an amine and carbon dioxide. 

The polycondensation of di-isocyanates with polyhydric alcohols gives a wide range of polyurethanes which are used as artificial rubbers and light-weight foams, and have other important properties. Isocyanates are also used as modifiers in alkyd resins. ... 

Foams. Polyurethane foams are prepared by the polymerization of polyols with isocyanates. 

The urethane forming ingredients in a polyurethane foam formulation are the isocyanate (1) and the polyol (2) as shown in equation 3. 

Another type of polyol often used in the manufacture of flexible polyurethane foams contains a dispersed soHd phase of organic chemical particles (234—236). The continuous phase is one of the polyols described above for either slab or molded foam as required. The dispersed phase reacts in the polyol using an addition reaction with styrene and acrylonitrile monomers in one type or a coupling reaction with an amine such as hydrazine and isocyanate in another. The soHds content ranges from about 21% with either system to nearly 40% in the styrene—acrylonitrile system. The dispersed soHds confer increased load bearing and in the case of flexible molded foams also act as a ceU opener. 

Addition Polymers. The most commonly referenced reaction of isocyanates iavolves their addition to polyhydroxyl, polyamine, or polycarboxyhc acid compounds to yield addition polymers. Due to the wide diversity of raw material characteristics and the broad range of functionahty, polyurethane polymers having a wide range of processiag and performance characteristics are available. 

This simple reaction is the bedrock of the polyurethane iadustry (see Urethane polymers). Detailed descriptions of the chemistry and process have been published (65—67). Certain carbamates are known to reversibly yield the isocyanate and polyol upon heating. This fact has been commercially used to synthesize a number of blocked isocyanates for elastomer and coating appHcations. 

Industrially, polyurethane flexible foam manufacturers combine a version of the carbamate-forming reaction and the amine—isocyanate reaction to provide both density reduction and elastic modulus increases. The overall scheme involves the reaction of one mole of water with one mole of isocyanate to produce a carbamic acid intermediate. The carbamic acid intermediate spontaneously loses carbon dioxide to yield a primary amine which reacts with a second mole of isocyanate to yield a substituted urea. 

Isocyanates can be characterized using a strong absorption at 2300 — 2200 cm in the ir spectmm. The position of the absorbance is influenced by conjugation and neighboring polar groups. This method has been successfully used in both kinetic and post-mortem characterizations of many polyurethane polymers. 

Aromatic Isocyanates. In North America, aromatic isocyanates ate heavily used as monomers for addition and condensation polymers. The principal appflcafions include both flexible and rigid polyurethane foam and nonceUulat appflcations, such as coatings, adhesives, elastomers, and fibers. 

Aliphatic isocyanates have a small but growing market application in thermoplastic polyurethanes (TPU). Medical appflcafions include wound dressings, catheters, implant devices, and blood bags. A security glass system using light-stable TPU as an inner layer is under evaluation for shatterproof automotive windshield appflcafions. 

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