Polycarbonate—polybutylene terephthalate polyester blend

Thermoplastic polyesters include unfilled or reinforced grades of polycarbonates, polyethylene terephthalate, polybutylene terephthalate and blends and copolymers of these plastics. Cyanoacrylates and urethanes bond well to these materials. UV-cured acrylics are suitable for transparent plastics such as polycarbonate. 

We previously reported that brominated aromatic phosphate esters are highly effective flame retardants for polymers containing oxygen such as polycarbonates and polyesters (9). Data were reported for use of this phosphate ester in polycarbonates, polyesters and blends. In some polymer systems, antimony oxide or sodium antimonate could be deleted. This paper is a continuation of that work and expands into polycarbonate alloys with polybutylene terephthalate (PBT), polyethylene terephthalate (PET) and acrylonitrile-butadiene-styrene (ABS). 

The binary blends of polycarbonate with polybutylene terephthalate (PBT/PC) or polyethylene terephthalate (PET/PC) are now known to be essentially phase separated blend systems exhibiting two glass transition temperatures in each case, one for the polycarbonate-rich phase, and another for the polyester-rich phase. [Murff et ah, 1984 Huang and Wang, 1986 Wahrmund et ah, 1978]. The evaluation of the amorphous phase miscibility... 

Solubility tests permit at least a tentative identification of the components also in polymer blends. Blends of ABS and polycarbonate are soluble in most polar solvents. Solubility in tetrahydrofuran and methyl ethyl ketone demonstrates the absence of polyolefins in such blends and the presence of aromatic polyesters or of polyamides can also be excluded. On the other hand, generally they may contain such highly soluble polymers as polystyrene, PVC, ABS, or polymethacrylates. However, blends that contain polybutylene terephthalate or polyethylene terephthalate do not dissolve in the usual solvents, but require m-cresol, which can he a clear indication that aromatic polyesters are present. Polyolefins dissolve at high temperatures, at least 110 °C, in toluene and p-xylene, and this behavior is characteristic of blends that contain polyethylene or polypropylene. 

Nonolefinic thermoplastic polymers that in principle may be blended with polyolefins include polyamides (nylons) such as polyamide 6, polyamide 66, polyphenylene sulfide (PPS), polyphenylene ether (PPF), and polyphenylene oxide (PPO) polyesters such as polyethylene terephthalate (PET), polybutylene terephtha-late (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polycarbonates, polyethers, and polyurethanes vinyl polymers such as polystyrene (PS), polyvinyl chloride (PVC), polymethylmethacrylate (PMMA), and ethylene... 

The second most important class of commercial polycarbonate blends is derived by blending with commercial thermoplastic polyesters such as polybutylene tere-phthalate (PBT) and polyethylene terephthalate (PET). Both PBT and PET are crystallizable polymers and hence offer the expected chemical resistance advantages of the crystalline polymers in blends with polycarbonate. Among the thermoplastic polyester/polycarbonate blends, the PBT/PC blend has the major commercial volume, followed by the PET/PC blend. A copolymer of 1,4-cyclohexanedimethanol, ethylene glycol, and terephthalic acid (PCTG) forms a miscible blend with polycarbonate. PCTG/PC blend was earlier offered by Eastman (Ektar ) for specialty applications, but it is no longer commercial. 

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