Plastic inorganic

Figure 111. Compatibility test for plastic-inorganic PCM and plastic-organic PCM...

In worldwide tonnage, titanium dioxide is about 8 billion pounds. In plastics, inorganic white pigments were 72 percent of the total market, inorganic colored pigments 8 percent. 

Melt and solution viscosities tend to be markedly decreased by both resins and plasticizers inorganic fillers will tend to increase viscosity. 

Two modifications of plasticizers are generally applied. One is to use materials that have similar structures with the plasticizers mentioned in Table 11.1. As shown in Figure 11.35, phosphate can be used as a spacer to separate EO units. The other modification uses ionic liquids as plasticizers. Inorganic plasticizers are prepared by replacing the organic plasticizers in the gel polymer electrolyte with ionic liquids. For example, in the case of P(TFE-HFP) copolymer, it is mixed with an ionic liquid. The ionic conductivity at room temperature exceeds 10 S/cm, and rises to more than 10 S/cm at 100°C. As discussed in Section 9.7, the preparation of ionic liquid is simple. 

Fire Resista.nce. Many fillers, particularly inorganic oxides, are noncombustible and provide a measure of passive fire resistance to filled plastics by reducing the volume of combustible matter in the filled composition. Depending on their density, they may also serve as insulation. 

Flame letaidancy can be impaited to plastics by incorporating elements such as bromine, chlorine, antimony, tin, molybdenum, phosphoms, aluminum, and magnesium, either duriag the manufacture or when the plastics are compounded iato some useful product. Phosphoms, bromine, and chlorine are usually iacorporated as some organic compound. The other inorganic flame retardants are discussed hereia. 

Addition of approximately 40% of the halogen flame retardants are needed to obtain a reasonable degree of flame retardancy. This usually adversely affects the properties of the plastic. The efficiency of the halogens is enhanced by the addition of inorganic flame retardants, resulting ia the overall reduction of flame-retardant additive package and minimising the adverse effects of the retardants. 

Poly(vinyl chloride). PVC is a hard, brittle polymer that is self-extinguishing. In order to make PVC useful and more pHable, plasticizers (qv) are added. More often than not the plasticizers are flammable and make the formulation less flame resistant. Flammability increases as the plasticizer is increased and the relative amount of chlorine decreased, as shown in Table 7. The flame resistance of the poly(vinyl chloride) can be increased by the addition of an inorganic flame-retardant synergist. 

Molybdenum Oxide. Molybdenum compounds incorporated into flexible PVC not only increase flame resistance, but also decrease smoke evolution. In Table 10 the effect of molybdenum oxide on the oxygen index of a flexible PVC containing 50 parts of a plasticizer is compared with antimony oxide. Antimony oxide is the superior synergist for flame retardancy but has Httle or no effect on smoke evolution. However, combinations of molybdenum oxide and antimony oxide may be used to reduce the total inorganic flame-retardant additive package, and obtain improved flame resistance and reduced smoke. 

Flame and Smoke Retardants. Molybdenum compounds are used extensively as flame retardants (qv) (93,94) in the formulation of halogenated polymers such as PVC, polyolefins, and other plastics elastomers and fabrics. An incentive for the use of molybdenum oxide and other molybdenum smoke and flame retardants is the elimination of the use of arsenic trioxide. Although hydrated inorganics are often used as flame retardants, and thought to work by releasing water of crystallization, anhydrous molybdenum oxides are effective. Presumably the molybdenum oxides rapidly form... 

Spheres. HoUow spherical fillers have become extremely useflil for the plastics industry and others. A wide range of hoUow spherical fillers are currently available, including inorganic hoUow spheres made from glass, carbon, fly ash, alumina, and 2h conia and organic hoUow spheres made from epoxy, polystyrene, urea—formaldehyde, and phenol—formaldehyde. Although phenol—formaldehyde hoUow spheres are not the largest-volume product, they serve in some important appHcations and show potential for future use. 

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