Photopolymerization photoinitiation

Dry-Film Resists Based on Radical Photopolymerization. Photoinitiated polymerization (PIP) is widely practiced ia bulk systems, but special measures must be taken to apply the chemistry ia Hthographic appHcations. The attractive aspect of PIP is that each initiator species produced by photolysis launches a cascade of chemical events, effectively forming multiple chemical bonds for each photon absorbed. The gain that results constitutes a form of "chemical amplification" analogous to that observed ia silver hahde photography, and illustrates a path for achieving very high photosensitivities. 

Photopolymerization. In many cases polymerization is initiated by ittadiation of a sensitizer with ultraviolet or visible light. The excited state of the sensitizer may dissociate directiy to form active free radicals, or it may first undergo a bimoleculat electron-transfer reaction, the products of which initiate polymerization (14). TriphenylaLkylborate salts of polymethines such as (23) ate photoinitiators of free-radical polymerization. The sensitivity of these salts throughout the entire visible spectral region is the result of an intra-ion pair electron-transfer reaction (101). 

Photopolymerization, in general, can be defined as the process whereby light is used to induce the conversion of monomer molecules to a polymer chain. One can distinguish between true photopolymerization and photoinitiation of polymerization processes. In the former, each chain propagation step involves a photochemical process [1,2] (i.e., photochemical chain lengthening process in which the absorption of light is indispensable for... 

Polymers in Schemes 12 and 13 were the first examples of the preparation of pyridinium and iminopyridinium ylide polymers. One of the more recent contributions of Kondo and his colleagues [16] deals with the sensitization effect of l-ethoxycarbonyliminopyridinium ylide (IPYY) (Scheme 14) on the photopolymerization of vinyl monomers. Only acrylic monomers such as MMA and methyl acrylate (MA) were photoinitiated by IPYY, while vinylacetate (VA), acrylonitrile (AN), and styrene were unaffected by the initiator used. A free radical mechanism was confirmed by a kinetic study. The complex of IPYY and MMA was defined as an exciplex that served as a precursor of the initiating radical. This ylide is unique in being stabilized by the participation of a... 

Photopolymerization of MMA was also carried out in the presence of visible light (440 nm) using /3-PCPY as the photoinitiator at 30°C [20]. The initiator and monomer exponent values were calculated as 0.5 and 1.0, respectively, showing ideal kinetics. An average value of kp /kt was 4.07 x 10 L-mol -s . Kinetic data and ESR studies indicated that the overall polymerization takes place by a radical mechanism via triplet carbene formation, which acts as the sources of the initiating radical. 

Previously, the same author [52] reported that compounds containing the tricoordinated sulfur cation, such as the triphenylsulfonium salt, worked as effective initiators in the free radical polymerization of MMA and styrene [52]. Because of the structural similarity of sulfonium salt and ylide, diphenyloxosulfonium bis-(me-thoxycarbonyl) methylide (POSY) (Scheme 28), which contains a tetracoordinated sulfur cation, was used as a photoinitiator by Kondo et al. [63] for the polymerization of MMA and styrene. The photopolymerization was carried out with a high-pressure mercury lamp the orders of reaction with respect to [POSY] and [MMA] were 0.5 and 1.0, respectively, as expected for radical polymerization. 

Independent estimates of these quantities can be obtained from the temperature coefficients of photopolymerization. If the rate of photoinitiation is assumed to be independent of the temperature, the increase in rate must be due entirely to the change in kp/k] (see Eq. 13), hence the slope of the plot of log Rp against 1/T for the photochemical polymerization should yield Ep — Et/2. Burnett reported the value 5.5 kcal./mole for styrene, and Burnett and Melville found 4.4 kcal./mole for vinyl acetate, in satisfactory agreement with the values given above. 

In this work, the kinetics of these reactions are closely examined by monitoring photopolymerizations initiated by a two-component system consisting of a conventional photoinitiator, such as 2,2-dimethoxy-2-phenyl acetophenone (DMPA) and TED. By examining the polymerization kinetics in detail, further understanding of the complex initiation and termination reactions can be achieved. The monomers discussed in this manuscript are 2-hydroxyethyl methacrylate (HEMA), which forms a linear polymer upon polymerization, and diethylene glycol dimethacrylate (DEGDMA), which forms a crosslinked network upon polymerization. 

In order for maleimide/vinyl ether photoinitiator free photopolymerization to be useful, it is important that the cured films have good thermal/UV stability. Since there are no small molecule photoinitiators added to the uncured mixture initially, there is no residual small molecule photo initiator present in the final crosslinked film. This accounts for the enhanced UV stability we have observed for cured maleimide/vinyl ether films. In addition, TGA thermograms of photocured films of the MPBM/CHVE mixture (Figure 8) exhibit excellent thermal stability, with decomposition occurring at higher temperatures than for a simple UV cured HDDA film with 3 weight percent DMAP photoinitiator. (Such thermal stability would be... 

Fouassier, J.P. Photoinitiation, Photopolymerization, and Photocuring, 1995, Hanser Publishers, New York, NY. 

In the second dual photo/thermal initiation strategy, the approach described above is augmented by the inclusion of a thermal initiator. Upon illumination, active centers produced by fragmentation of the photoinitiator start the polymerization reaction. The heat evolved from the exothermic photopolymerization elevates the temperature of the system and results in the production of additional active sites by the thermal initiator. This dual initiating strategy provides both the cure on demand (temporal control) afforded by photopolymerization, and the completeness of cure provided by the thermal initiator. 

Dual Photo/Thermal Initiation Studies. A series of studies were performed using reactive formulations containing both a photoinitiator and a thermal initiator dissolved in the Derakane resin. The objective of these studies was to investigate a dual cure strategy in which the heat liberated by the photo-induced polymerization leads to the production of additional active centers by the dissociation of a thermal initiator. In this way, the dual cure strategy could offer both the temporal control of the start of the reaction afforded by the photopolymerization, as well as enhanced reaction rate and completeness of cure provided by the thermal initiation. 

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