Nickel metallurgy

S] Pettibone, J. S., Burgers, Fries, Coke and Stainless Steel, Proceedings, Nickel Metallurgy, Vol 2, Industrial Applications of Nickel, Canadian Institute of Mining and Metallurgy and Nickel Development Institute, 17-20 August 1986, NiDi Technical Series No. 10009, pp. 1-6. 

Wigstol, E. and Froyland, K. 1972. Solvent extraction in nickel metallurgy the Falconbridge matte leach process. Het Ingenieursblad 41 476-486. 

The treatments used to recover nickel from its sulfide and lateritic ores differ considerably because of the differing physical characteristics of the two ore types. The sulfide ores, in which the nickel, iron, and copper occur in a physical mixture as distinct minerals, are amenable to initial concentration by mechanical methods, eg, flotation (qv) and magnetic separation (see SEPARATION,MAGNETIC). The lateritic ores are not susceptible to these physical processes of beneficiation, and chemical means must be used to extract the nickel. The nickel concentration processes that have been developed are not as effective for the lateritic ores as for the sulfide ores (see also Metallurgy, extractive Minerals recovery and processing). 

In the carbonyl process, the Hquid is purified, vaporized, and rapidly heated to ca 300°C which results in the decomposition of the vapor to carbon monoxide and a fine high purity nickel powder of particle sizes <10 fim. This product is useflil for powder metallurgical appHcations (see Metallurgy, powder). Nickel carbonyl can also be decomposed in the presence of nickel powder, upon which the nickel is deposited. This process yields nickel pellets, typically about 0.8 cm dia and of >99.9 wt% purity. 

G. P. Tyroler and C. A. Landolt, Txtractive Metallurgy of Nickel and Cobalt, The Metallurgical Society, Inc., Warrendale, Pa., 1988. 

In metallurgy, hydrogen sulfide is used to precipitate copper sulfide from nickel—copper-containing ore leach solutions in Alberta, Canada, or to precipitate nickel and cobalt sulfides from sulfuric acid leaching oflaterite ores in Moa Bay, Cuba (120) (see Metallurgy, extractive metallurgy). 

Sintering is a thermal process through which a loose mass of particles is transformed to a coherent body. It usually takes place at a temperature equal to two-thirds the melting point, or ca 800—1000°C for nickel. The sintered nickel stmcture without active material is called a plaque and it can be prepared by either dry or wet processes (see Metallurgy, powder). 

Denominator factors for nickel and chromium are given as 20 and 10 respectively in Linnert, Welding Metallurgy, Volume 2, Third Edition,... 

The basic corrosion behaviour of stainless steels is dependent upon the type and quantity of alloying. Chromium is the universally present element but nickel, molybdenum, copper, nitrogen, vanadium, tungsten, titanium and niobium are also used for a variety of reasons. However, all elements can affect metallurgy, and thus mechanical and physical properties, so sometimes desirable corrosion resisting aspects may involve acceptance of less than ideal mechanical properties and vice versa. 

One of the most common chemical reducing agents for metallurgy is coke, a form of carbon made by heating coal at high temperature until all of the volatile impurities have been removed. Metals whose cations have moderately negative reduction potentials—Co, Ni, Fe, and Zn—are reduced by coke. For example, direct reaction with coke in a furnace frees nickel from its oxide NiO(.j) + C( ) Ni(/) -F CO(g)... 

A. R. Burkin (ed.), Extractive Metallurgy of Nickel, John Wiley, New York, 1987. 

V. H. Aprahamian and D. G. Demopoulos, The Solution Chemistry and Solvent Extraction Behaviour of copper, iron, nickel, zinc, lead, tin, Ag, arsenic, antimony, bismuth, selenium and tellurium in Acid Chloride Solutions Reviewed from the Standpoint of PGM Refining, Mineral Processing and Extractive Metallurgy Review, Vol. 14, p. 143,1995. 

Duyvesteyn, W. P. C. Sabacky, B. J. Ammonia Leaching Process for Escondida Copper Concentrates (Reprinted from Extractive Metallurgy of Copper, Nickel, and Cobalt. Vol. 1, 1993). Trans. Inst. Min. Metall. Sect. C-Miner. Process. Extr. Metall. 1995, 104, C125-C140. 

Tozawa, K. Recent Trend of Nickel Extractive Metallurgy. Tetsu To Hagane-J. Iron Steel Inst. Jpn. 1993, 79, 1-11. 

To protect humans and other mammals, proposed air-quality criteria range from 0.01 to less than 1.0 mg/m3 for metallic nickel and slightly soluble nickel compounds, 0.015-0.5 mg/m3 for water soluble nickel compounds, and 0.005 to 0.7 mg/m3 for nickel carbonyl (Table 6.10). Inhalation of nickel subsulfide concentrations (0.11 to 1.8 mg Ni/m3) near the current threshold limit value of 1 mg Ni/m3 can produce detrimental changes in the respiratory tract of rats after only a few days of exposure (Benson et al. 1995). Additional animal studies are recommended to identify minimally effective inhalation exposure levels for the various nickel compounds (USPHS 1993). Continued monitoring of nickel refining, nickel-cadmium battery manufacture, and nickel powder metallurgy installations is recommended because ambient air levels of bioavailable nickel at these... 

The most important applications of hydrogen sulfide involve the production of sodium sulfide and other inorganic sulfides. Hydrogen sulfide obtained as a by-product often is converted into sulfuric acid. It also is used in organic synthesis to make thiols or mercaptans. Other applications are in metallurgy for extracting nickel, copper, and cobalt as sulfides from their minerals and in classical qualitative analytical methods for precipitation of many metals (see Reactions). It also is used in producing heavy water for nuclear reactors. 

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