Milling circuit types

Several empirical formulas for classifier selectivity have been proposed. Such a formula is needed for computer simulation of mill circuits. The following formula has been found to fit data from several field installations for classifiers of many types, including vibrating screens (Vaillant, AIME Tech. Pap. 67B26, 1967). 

A wet-process plant maldug cement from shale and hmestoue has been described by Bergstrom [Roc/c Prod., 64—71 (June 1967)]. There are separate facilities for grinding each type of stone. The ball mill operates in closed circuit with a battery of Dutch State Mines screens. Material passing the screens is 85 percent minus 200 mesh. The entire process is extensively instrumented and controlled by computer. Automatic devices sample crushed rock, slurries, and finished product for chemical analysis by X-rav fluorescence. Mill circuit feed rates and water additions are governed by conventional controllers. 

Most dry-milling circuits use air classifiers. There are a number of types, but all use the principles of air drag and particle inertia, which... 

The general pieces of equipment used in grinding flake mica or mica concentrate into saleable mica products are hammer mills of various types, fluid energy mills, Chaser or Muller mills for wet grinding, and Raymond or WiUiams high side roUer mills. Another method is being developed, called a Duncan mill (f. M. Huber, Inc.), that is similar in many respects to an attrition mill. AH of these mills are used in conjunction with sieves, and all but some types of hammer mills incorporate air classifiers as a part of the circuit. 

The three basic types of size reduction circuits used to produce a fine product ate shown in Eigure 1. The final stages of the grinding circuit are typically operated in closed circuit, at comparatively high circulating loads, so that the material has tittle chance of being broken a second time before it is removed from the circuit by a classifier. Rod mills are operated normally in an open circuit. 

Raw material for dry process plants is ground in closed-circuit ball mills with air separators, which may be set for any desired fineness. Drying is usually carried out in separate units, but waste heat can be utilized directiy in the mill by coupling the raw mill to the kiln. Autogenous mills, which operate without grinding media are not widely used. For suspension preheater-type kilns, a roUer mill utilizes the exit gas from the preheater to dry the material in suspension in the mill. 

Ball mills or tube mills can be operated in closed circuit with external air classifiers with or without air sweeping being employed. If air sweeping is employed, a cyclone separator may Be placed between mill and classifier. (The principles of size reduction combined with size classification are discussea under Characteristics of Size Classifiers. ) Likewise other types of grinding mill can be operated in closed circmt with external size classifiers (Fig. 20-12), as will be described at appropriate places on succeeding pages. However, many types of grinders are air-swept and are so closely coupled with their classifiers mat the latter are termed internal classifiers. 

Pin MiUs In contrast to peripheral hammers of the rigid or swing types, there is a class of high-speed mills having pin breakers in the grinding circuit. These may oe on a rotor with stator pins between circular rows of pins on the rotor disk, or they may be on rotors operating in opposite directions, thereby securing an increased differential of speed. See also the Mikro-ACM pulverizer described later. 

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