Martensitic steels corrosion resistance

Corrosion resistance is inferior to that of austenitic stainless steels, and martensitic steels are generally used in mildly corrosive environments (atmospheric, fresh water, and organic exposures). 

Martensitic stainless steels are usually used in the softened (tempered at or above 650°C) or in the fully hardened condition (tempered at or below 250°C) so that there is no substantial reduction in corrosion resistance resulting from carbide precipitation. However, the hard soldering of knife blades can result in carbide precipitation and pitting of the blade at the area adjacent to the handle, and care must be taken in the soldering process to avoid this danger. 

Austenitic steels of the 304S15 type are normally heat treated at 1 050°C and cooled at a fairly rapid rate to remove the effects of cold or hot working, and in this state much of the carbon is in supersaturated solid solution. Reheating to temperatures below the solution treatment temperature leads to the formation of chromium-rich MjjCj precipitates predominantly at the grain boundaries with the production of chromium gradients and reduced corrosion resistance as is the case with the martensitic steels. Any attack is... 

The martensitic alloys contain 12 to 20 percent chromium with controlled amounts of carbon and other additives. Type 410 is a typical member of this group. These alloys can be hardened by heat treatment, which can increase tensile strength from 550 to 1380 MPa (80,000 to 200,000 Ibf/in ). Corrosion resistance is inferior to that of austenitic stainless steels, and martensitic steels are generally used in mildly corrosive environments (atmospheric, freshwater, and organic exposures). In the hardened condition, these materials are very susceptible to hydrogen embrittlement. 

Metal powder coated tool steels are often used, as are high-speed steels and corrosion-resistant, martensitic chrome steels. 

The martensitic stainless steels are iron-chromium alloys with greater than 10.5% chromium which can be hardened by suitable cooling to room temperature following a high-temperature heat treatment. Because of the low chromium content and high carbon content the corrosion resistance of martensitic stainless steels is limited compared with other stainless steels. On the other hand martensitic stainless steels are hardenable and exhibit high strength and hardness. These steels are relatively low-cost alloys. 

Most martensitic steels are hardened by heat treatment. These steels tempered below 425°C have good corrosion resistance. When the steels are tempered at about 425-540°C, resistance to SCC and hydrogen embrittlement is increased. The corrosion resistance of the steels in potable water and high-purity water at high temperature is satisfactory. These steels are highly resistant to flow erosion and erosion-corrosion. These steels are useful in applications such as boat propellers, propeller shafts and pump impellers. 

Steel phases have an influence on the rate of corrosion. Ferrite has a weak resistance to pitting. The presence of martensite can increase the hydrogen fragilization of steel. Intermetallic phases as Fe2Mo in high Ni content alloys can influence the corrosion resistance. The precipitate CuA12 in aluminum alloys the series 2000 is more noble than the matrix, with corrosion around the precipitate. The majority of case histories reported in the literature have involved austenitic stainless steels, aluminum alloys, and to a lesser degree, some ferritic stainless steels and nickel-based alloys.31... 

Materials such as metals, alloys, steels and plastics form the theme of the fourth chapter. The behavior and use of cast irons, low alloy carbon steels and their application in atmospheric corrosion, fresh waters, seawater and soils are presented. This is followed by a discussion of stainless steels, martensitic steels and duplex steels and their behavior in various media. Aluminum and its alloys and their corrosion behavior in acids, fresh water, seawater, outdoor atmospheres and soils, copper and its alloys and their corrosion resistance in various media, nickel and its alloys and their corrosion behavior in various industrial environments, titanium and its alloys and their performance in various chemical environments, cobalt alloys and their applications, corrosion behavior of lead and its alloys, magnesium and its alloys together with their corrosion behavior, zinc and its alloys, along with their corrosion behavior, zirconium, its alloys and their corrosion behavior, tin and tin plate with their applications in atmospheric corrosion are discussed. The final part of the chapter concerns refractories and ceramics and polymeric materials and their application in various corrosive media. 

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