Manufacturing processes pickling

Tanemura, K., Kida, K., Ikbal, Matsumoto, J., and Sonoda, Y., Anaerobic Treatment of Wastewater with High Salt Content from a Pickled-Plum Manufacturing Process, J. Ferm. Bioeng. 77 188 (1994a)... 

The usual procedure in the manufacture of chrome-tanned leathers is the use of a continuous bate, pickle, and tan method. The hides or skins remain in the dmm from the lime washing through the chrome tanning stages. The entire process usually takes about 22—24 hours. The bate, pickle, and tan can be done faster, but most tanners find that a one-day cycle fits well into production scheduling and results in a quaUty leather. 

The corrosive effects to be considered (mainly simple corrosion of metals) are, as would be expected from the edible nature of foodstuffs which are not excessively either acidic or basic but which may contain sulphur, less severe than those often encountered with inedible materials containing reactive substances. The importance of corrosive efiects where foodstuffs are concerned lies not so much in the action of the foodstuffs on the metal involved as in the resultant metal contamination of the foodstuff itself, which may give rise to off-flavours, in the acceleration of other undesirable changes (by the Maillard reaction for example), and in the possible formation of toxic metallic salts. Metal ions generally have threshold values of content for incipient taste effect in different liquid foodstuffs. Except in the case of the manufacture of fruit juices and pickles, process plant failure through corrosion must be rare. Nevertheless all foodstuffs, particularly liquid ones, should be regarded as potentially corrosive and capable of metal pick-up which may be undesirable. 

Through the late 1980s, spent pickle liquor was traditionally land disposed by steel manufacturers after lime neutralization. The lime neutralization process raises the pH of the spent acid and makes heavy metals in the sludge less likely to leach into the environment. Today, however, some of the spent pickle liquor can be recycled or regenerated on-site by steel manufacturers.5... 

Chemical precipitation. Chemical precipitation followed by solids separation is particularly useful for separating heavy metals. The heavy metals of particular concern in the treatment of wastewaters include cadmium, chromium, copper, lead, mercury, nickel and zinc. This is a particular problem in the manufacture of dyes and textiles and in metal processes such as pickling, galvanizing and plating. 

Iron(II) sulphate is a by-product in many industrial processes, such as the manufacture of titanium dioxide, the pickling of steel sheet before galvanising and the reduction of aromatic nitro compounds to amines using iron catalysts. Conversion of waste iron (II) salts to usable iron oxide pigments, where the quality requirements are not too stringent, is therefore a useful proposition, since it uses up chemicals that would otherwise be regarded as waste products. 

In the manufacture of ordinary stoneware vessels, such as jars for preserves or pickles, milk pans, et cetera, the process of decanting the ofay from, water Would be too costly, and tho coarser impurities which might interfere with the formation of the ware, are therefore either removed by repeated kneadinga and treading out of the mass by manual labor, or separated by passing the clay through the. pay will—see Earthenware. 

Hydrochloric acid is replacing sulfuric acid in some applications such as metal pickling, which is the cleaning of metal surfaces by acid etching. It leaves a cleaner surface than sulfuric acid, reacts more slowly, and can be recycled more easily. It is used in chemical manufacture especially for phenol and certain dyes and plastics. In oil well drilling, it increases the permeability of limestone by acidifying the drilling process. 

Most descaling and passivation processes for steels were developed prior to the widespread use of electrochemical techniques. As a result, a variety of visual and chemical tests are widely used for determining the surface cleanliness. Chemical tests have also been established to verify the presence of a robust oxide film on austenitic and ferritic stainlesses (8). These methods are very simple to conduct in a manufacturing environment, but they are qualitative in nature and rely strongly on the judgment of the inspector. Outside of the laboratory, electrochemical methods have not been widely used to evaluate cleanliness of carbon and alloy steels after pickling. Nevertheless, they are well suited for this purpose and have been examined in considerable detail in laboratory studies. 

About 70% of all iron oxide pigments are produced synthetically. Copperas or ferrous sulfate heptahydrate (FeS04-7H20) is the primary source of iron. It is a byproduct of the sulfate process for the manufacture of titanium dioxide as well as a by-product of pickling operations in the steel industry. Other sources of iron include ferric sulfate, ferrous chloride, ferric chloride, and the iron oxide slurry from the production of aniline by nitrobenzene reduction. 

---