Liquids, molecularly reinforced

Seufert M, Fakirov C and Wegner G (1995) Ultrathin membranes of molecularly reinforced liquids on porous substrates, Adv Mater 7 52-55. 

The liquid crystal polymers consist of rod-like molecules which, during shear, tend to orient in the direction of shear. Because of the molecular order the molecules flow past each other with comparative ease and the melts have a low viscosity. When the melt is cooled the molecules retain their orientation, giving self-reinforcing materials that are extremely strong in the direction of orientation. 

Molecular orientation results in increased stiffness, strength, and toughness (Table 8-12) as well as resistance to liquid and gas permeation, crazing, microcracks, and others in the direction or plane of the orientation. The orientation of fibers in reinforced plastics causes similar positive influences. Orientation in effect provides a means of tailoring and improving the properties of plastics. 

In RIM processes, two or more reactive components are mixed together, starting the reaction between the components before the mixture is dispensed into the mold. This tends to increase the viscosity of the liquid that is dispensed due to an increase in molecular weight of the polymers or pre-polymers formed in the initial reaction. An increased viscosity can prohibit complete filling of the mold and permeation of the preform. This tends to decrease the adhesion between the matrix and the fibers. Poor interfacial adhesion between the reinforcement and matrix phase can cause a material to have less than desirable stiffness and strength. 

So far, it would seem that only thermosetting resins are suitable for reinforcement with continuous fibres. Historically, this is a logical situation, since impregnating is easiest with a not too highly viscous liquid, such as a resin, which is still a low-molecular substance during impregnation. Molten thermoplastics, on the contrary,... 

The objective of this work has been to generate films, tapes or ribbons which might serve as a prepreg from blends of either an Ultem or a PEEK or a high molecular weight PPS with various liquid crystalline polymers, to identify the parameters that control the formation of reinforcing microfibrils of LCP phase, and to study the mechanical properties of the composite films. 

Materials. The amorphous matrix polymer was polyetherimide (Ultem 1000) sold by the General Electric Company. The semicrystalline matrices were PEEK and a high molecular weight polyphenylenesulfide (PPS) provided by ICI and Phillips Petroleum Co. (Barthesville, OK.), respectively. The reinforcing phase was one of several LCPs a liquid crystalline aromatic copolyester consisting of 73 %... 

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