Hydrogen peroxide/propylene oxide

Chemistry and Catalysis Anthraquinone Oxidation (AO) Process 223 Hydrogen peroxide propylene oxide (HPPO) process AO... 

Key Words Reaction-controlled phase-transfer catalysis, 2-ethylanthrahydroquinone, Hydrogen peroxide. Propylene, Propylene oxide (PO), Cyclohexene, Cyclohexene oxide, Allyl chloride, Epichlorohydrin, Epoxidation. 2008 Elsevier B.V. 

The titanium silicalite is an industrial catalyst for the oxidation of olefins or aromatics with hydrogen peroxide as oxidant. It catalyses the epoxidation of both olefins and diolefins with high yields and with high epoxide selectivity (>98% for propylene). The reaction can be conducted with dilute H2O2 solution in contrast to other competing catalysts, which require nearly pure H2O2 as oxidant. 

Peracid Processes. Peracids, derived from hydrogen peroxide reaction with the corresponding carboxyUc acids in the presence of sulfuric acid and water, react with propylene in the presence of a chlorinated organic solvent to yield propylene oxide and carboxyUc acid (194—196). 

The noncatalytic oxidation of propane in the vapor phase is nonselec-tive and produces a mixture of oxygenated products. Oxidation at temperatures below 400°C produces a mixture of aldehydes (acetaldehyde and formaldehyde) and alcohols (methyl and ethyl alcohols). At higher temperatures, propylene and ethylene are obtained in addition to hydrogen peroxide. Due to the nonselectivity of this reaction, separation of the products is complex, and the process is not industrially attractive. 

Epoxidation with hydrogen peroxide has also been tried. The epoxidation reaction is catalyzed with compounds of As, Mo, and B, which are claimed to produce propylene oxide in high yield ... 

The direct oxidation of propylene with oxygen is a noncatalytic reaction occurring at approximately 90-140°C and 15-20 atmospheres. In this reaction hydrogen peroxide is coproduced with acetone. At 15% isopropanol conversion, the approximate yield of acetone is 93% and that for H2O2 is 87% ... 

A particularly interesting system for the epoxidation of propylene to propylene oxide, working under pseudo-heterogeneous conditions, was reported by Zuwei and coworkers [61]. The catalyst, which was based on the Venturello anion combined with long-chained alkylpyridinium cations, showed unique solubility properties. I11 the presence of hydrogen peroxide the catalyst was fully soluble in the solvent, a 4 3 mixture of toluene and tributyl phosphate, but when no more oxidant was left, the tungsten catalyst precipitated and could simply be removed from the... 

Hydrogen peroxide processes, for propylene oxide production, 20 806 Hydrogen peroxide stabilizer packages, 14 40... 

CO is derived from a variety of feedstocks such as petroleum gas, fuel oil, coal, and biomass. The industrial scale production of PO starts from propylene, which is mainly obtained from crude oil. However, due to the high importance of this compound, many pathways from renewable sources have additionally been developed [54]. PP is converted to PO by either hydrochlorination or oxidation [55]. The use of chlorine leads to large amounts of salts as by-products, therefore oxidation methods are more important, such as the co-oxidation of PP using ethylbenzene or isobutene in the presence of air and a catalyst. However, this process is economically dependent on the market share of these by-products, thus new procedures without significant amounts of other side-products have been developed, such as the HPPO (hydrogen peroxide to propylene oxide) process in which propylene is oxidized with hydrogen peroxide to give PO and water [56, 57] (Fig. 14). 

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