Hydrotreating Hydrocracking

Figure 16.7 Influence of support type on product distribution in hydrocracking hydrotreated light Arabian gasoil feed hydrocracked over amorphous and high zeolite catalysts differential yields measured in 50°F (10°C) increments.

The first feedstock studied under this contract was Paraho shale oil. In a series of recent papers (1-4) and a DOE report (5 ), three basic shale oil processing routes for the production of transportation fuels were studied hydrotreating followed by hydrocracking, hydrotreating followed by fluid catalytic cracking (FCC), and severe coking followed by hydrotreating. 

An alternative mode is for each feedstock to produce a single waxy stock after fractionation out of nonlubes distillates. To operate in this manner, each feedstock must be fractionated in the crude vacuum tower to have the right viscosity and distillation cut points to meet the eventual base stock specifications after hydrocracking/hydrotreating and dewaxing. This reduces VI droop since each base stock can be processed at the correct severity. 

Properly speaking, steam cracking is not a refining process. A key petrochemical process, it has the purpose of producing ethylene, propylene, butadiene, butenes and aromatics (BTX) mainly from light fractions of crude oil (LPG, naphthas), but also from heavy fractions hydrotreated or not (paraffinic vacuum distillates, residue from hydrocracking HOC). 

Feedstocks for this very flexible process are usually vacuum distillates, deasphalted oils, residues (hydrotreated or not), as well as by-products from other processes such as extracts, paraffinic slack waxes, distillates from visbreaking and coking, residues from hydrocracking, converted in mixtures with the main feedstock. 

Diesel Fuel. Eederal diesel specifications were changed to specify a maximum of 0.05% sulfur and a minimum cetane index of 40 or a maximum aromatics content of 35 vol % for on-road diesel. Eor off-road diesel, higher sulfur is allowed. CARB specifications require 0.05% sulfur on or off road and 10% aromatics maximum or passage of a qualification test. Process technologies chosen to meet these specifications include hydrotreating, hydrocracking, and aromatics saturation. 

British Coal Corp. is developing a gasoline-from-coal process at a faciUty at Point of Ayr (Scotiand). This process involves treatment with Hquid recycle solvents, digestion at 450—500°C, filtration to separate unconverted residues, and separation into two fractions. The lighter fraction is mildly hydrotreated, and the heavier one is hydrocracked (56). 

More severe hydrotreating, such as mild hydrocracking at an H2 partial pressure of >6.9 MPa (1000 psig) and temperature of >400° C, can stiU further reduce sulfur content in the FCC feed. Mild hydrocracking of a 25° API VGO reduced the sulfur content of the FCC feed 98%, from 1.7 wt % to 0.03 wt % (40). This reduction can be expected to lower the SO content in the FCCU regenerator flue gas by about 90%. 

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