Fiber-reinforced composites reinforcement efficiency

The hand lay-up or spray-up process, used universally for the production of laminar composites incorporating glass fiber reinforcement, is most efficient for the manufacture of large parts, such as boats, bathtubs, tanks, architectural shapes, and recreational accessories. Resins intended for spray-up processes are usually modified with thixotropic additives, such as fumed siHca (1%), to reduce the risk of drainage when appHed over large vertical mold surfaces. Molds are also made from ERP for short-mn products usually surfaced with a tooling gel coat to provide consistent surface quaHty and appearance. 

Carbon Composites. Cermet friction materials tend to be heavy, thus making the brake system less energy-efficient. Compared with cermets, carbon (or graphite) is a thermally stable material of low density and reasonably high specific heat. A combination of these properties makes carbon attractive as a brake material and several companies are manufacturing carbon fiber—reinforced carbon-matrix composites, which ate used primarily for aircraft brakes and race cats (16). Carbon composites usually consist of three types of carbon carbon in the fibrous form (see Carbon fibers), carbon resulting from the controlled pyrolysis of the resin (usually phenoHc-based), and carbon from chemical vapor deposition (CVD) filling the pores (16). 

A discontinuous fiber composite is one that contains a relatively short length of fibers dispersed within the matrix. When an external load is applied to the composite, the fibers are loaded as a result of stress transfer from the matrix to the fiber across the fiber-matrix interface. The degree of reinforcement that may be attained is a function of fiber fraction (V/), the fiber orientation distribution, the fiber length distribution, and efficiency of... 

Cellulosic fiber reinforced polymeric composites find applications in many fields ranging from the construction industry to the automotive industry. The reinforcing efficiency of natural fiber is related to the namre of cellulose and its crystallinity. The main components of natural fibers are cellulose (a-cellulose), hemicelluloses, lignin, pectins, and waxes. For example, biopolymers or synthetic polymers reinforced with natural or biofibers (termed biocomposites) are a viable alternative to glass fiber composites. The term biocomposite is now being applied to a staggering range of materials derived wholly or in part from renewable biomass resources [23]. 

Such a sharp increase in surface free energy after a slight laser treatment may arise for three different reasons efficient cleaning of the composite surface modification of the surface chemistry as the result of the initial ablation process [20] or the growing influence of fiber reinforcement [21]. 

The efficiency of reinforcement is related to the fiber direction in the composite and to the direction of the applied stress. The maximum strength and modulus are realized in a composite along the direction of the fiber. However, if the load is applied at 90° to the filament direction, tensile failure occurs at very low stresses, and this transverse strength is not much different than the matrix strength. To counteract this situation, one uses cross-pKed laminates having alternate layers of unidirectional libers rotated at 90°, as shown in Figure 3.47c. (A more isotropic composite results if 45° plies are also inserted.) The stress-strain behavior for several types of fiber reinforcement is compared in Figure 3.48. 

The inherent polar and hydrophilic nature of lignocellulosic fibers and the nonpolar characteristics of most thermoplastics results in compounding difficulties leading to non-uniform dispersion of fibers within the matrix, which impairs the efficiency of the composite. This is a major disadvantage of natural fiber-reinforced composites. 

The demand for better fuel efficiency based on the strict governmental regulations on safety and emission has led to the wide application of composites and plastics in the automotive industry in the place of the traditionally used steels [32]. Thermoplastic materials reinforced with natural fibers have reported to have excellent mechanical properties, recycling properties, etc. [33-36]. Several natural and biorenewable fibers such as wheat, isora, soybean, kenaf, straw, jute, and sisal are used in the fiber/plastic composite industry, and the use of namral fibers as reinforcements for composite has attracted many industries [37, 38]. Compared to polymer resin, polymer biocomposites that are reinforced with natural fibers have many applications due to its ease of processing, comparatively lower cost, and excellent mechanical properties [39]. For more than a decade, European car manufacturers and suppliers have been using natural fiber-based composites with thermoplastic and thermoset matrices. These biocomposites and bionanocomposites... 

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