Ethylene stress

Propellants cast into rockets are commonly case-bonded to the motors to achieve maximum volumetric loading density. The interior of the motor is thoroughly cleaned, coated using an insulating material, and then lined with a composition to which the propellant binder adheres under the environmental stresses of the system. The insulation material is generally a mbber-type composition, filled with siUca, titanium dioxide, or potassium titanate. SiUca-filled nitrate mbber and vulcanizable ethylene—propylene mbber have been used. The liner generally consists of the same base polymer as is used in the propellant. It is usually appHed in a thin layer, and may be partially or fully cured before the propellant is poured into the rocket. 

Polypropylene polymers are typically modified with ethylene to obtain desirable properties for specific applications. Specifically, ethylene—propylene mbbers are introduced as a discrete phase in heterophasic copolymers to improve toughness and low temperature impact resistance (see Elastomers, ETHYLENE-PROPYLENE rubber). This is done by sequential polymerisation of homopolymer polypropylene and ethylene—propylene mbber in a multistage reactor process or by the extmsion compounding of ethylene—propylene mbber with a homopolymer. Addition of high density polyethylene, by polymerisation or compounding, is sometimes used to reduce stress whitening. In all cases, a superior balance of properties is obtained when the sise of the discrete mbber phase is approximately one micrometer. Examples of these polymers and their properties are shown in Table 2. Mineral fillers, such as talc or calcium carbonate, can be added to polypropylene to increase stiffness and high temperature properties, as shown in Table 3. 

MSTM D1693, ed. Test Methodfor Environmental Stress-Cracking of Ethylene Plastics, Vol. 8.01, ASTM, Philadelphia, Pa., 1988. 

Thermoplasticity. High molecular weight poly(ethylene oxide) can be molded, extmded, or calendered by means of conventional thermoplastic processing equipment (13). Films of poly(ethylene oxide) can be produced by the blown-film extmsion process and, in addition to complete water solubiUty, have the typical physical properties shown in Table 3. Films of poly(ethylene oxide) tend to orient under stress, resulting in high strength in the draw direction. The physical properties, melting behavior, and crystallinity of drawn films have been studied by several researchers (14—17). 

The very low density materials (VLDPEs) introduced in the mid-1980s are generally considered as alternatives to plasticised PVC (Chapter 12) and ethylene-vinyl acetate (EVA) plastics (see Chapter 11). They have no volatile or extractable plasticisers as in plasticised PVC nor do they have the odour or moulding problems associated with EVA. Whilst VLDPE materials can match the flexibility of EVA they also have better environmental stress cracking resistance, improved toughness and a higher softening point. 

Whilst the aliphatic nylons are generally classified as being impact resistant, they are affected by stress concentrators like sharp comers which may lead to brittle failures. Incorporation of mbbers which are not soluble in the nylons and hence form dispersions of rubber droplets in the polyamide matrix but which nevertheless can have some interaction between mbber and polyamide can be most effective. Materials described in the literature include the ethylene-propylene rubbers, ionomers (q.v.), polyurethanes, acrylates and methacrylates, ABS polymers and polyamides from dimer acid. 

Bi.4Bmv 1,4-Polybu ta diene (low vinyl) 1,2-Polybutadiene (medium vinyl) (30-60%) Polyethylene Poly(ethylene-co- butylene) Improved stress-strain properties... 

Coran and Patel [33] selected a series of TPEs based on different rubbers and thermoplastics. Three types of rubbers EPDM, ethylene vinyl acetate (EVA), and nitrile (NBR) were selected and the plastics include PP, PS, styrene acrylonitrile (SAN), and PA. It was shown that the ultimate mechanical properties such as stress at break, elongation, and the elastic recovery of these dynamically cured blends increased with the similarity of the rubber and plastic in respect to the critical surface tension for wetting and with the crystallinity of the plastic phase. Critical chain length of the rubber molecule, crystallinity of the hard phase (plastic), and the surface energy are a few of the parameters used in the analysis. Better results are obtained with a crystalline plastic material when the entanglement molecular length of the... 

Plastics are susceptible to brittle crack-growth fractures as a result of cyclic stresses in much the same way as metals. In addition, because of their high damping and low thermal conductivity, plastics are prone to thermal softening if the cyclic stress or cyclic rate is high. Examples of the TPs with the best fatigue resistance include PP and ethylene-propylene copolymers. 

Ethylene-vinyl acetate EVAs (in the polyolefin family) have exceptional barrier properties, good clarity and gloss, stress-crack resistance, low temperature toughness/retains flexibility, adhesion, resistance to UV radiation, etc. They have low resistance to heat and solvents. 

Published by the Plastics Design Library, PDLCOM is an exhaustive reference source of how exposure environments influence the physical characteristics of plastics. Data include resistance to thousands of chemicals, weathering and UV exposure (i.e. color change after accelerated weathering or outdoor exposure) sterilization (radiation, ethylene oxide, steam, etc.) thermal air and water aging environmental stress cracking and much more. 

FIGURE 4.3 Stress-strain characteristics of ethylene-vinyl acetate (EVA)-expanded graphite (EG) nanocomposites at different loadings. (From George, J.J. and Bhowmick, A.K., J. Mater. Sci., 43, 702, 2008. Courtesy of Springer.)... 

Copolymerization of ethylene and styrene by the INSITE technology from Dow generates a new family of ethylene-styrene interpolymers. Polymers with up to 50-wt% styrene are semicrystalline. The stress-strain behavior of the low-crystallinity polymers at ambient temperature exhibits elastomeric characteristics with low initial modulus, a gradual increase in the slope of the stress-strain curve at the higher strain and the fast instantaneous recovery [67], Similarly, ethylene-butylene copolymers may also be prepared. 

FIGURE 6.1 A set of consistent stress-strain data for P-plastomers with ethylene content between 8.2 wt% (highest) and 16.0 wt% (lowest). The data for P-plastomers with intermediate composition is intermediate within these extremes. 

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