Dry electrostatic precipitators ESP

There are three classes of electrostatic precipitators dry electrostatic precipitators (ESP), wet electrostatic precipitators (WEP), and ionizing wet scrubbers (IWS). 

After the SO converter has stabilized, the 6—7% SO gas stream can be further diluted with dry air, I, to provide the SO reaction gas at a prescribed concentration, ca 4 vol % for LAB sulfonation and ca 2.5% for alcohol ethoxylate sulfation. The molten sulfur is accurately measured and controlled by mass flow meters. The organic feedstock is also accurately controlled by mass flow meters and a variable speed-driven gear pump. The high velocity SO reaction gas and organic feedstock are introduced into the top of the sulfonation reactor,, in cocurrent downward flow where the reaction product and gas are separated in a cyclone separator, K, then pumped to a cooler, L, and circulated back into a quench cooling reservoir at the base of the reactor, unique to Chemithon concentric reactor systems. The gas stream from the cyclone separator, M, is sent to an electrostatic precipitator (ESP), N, which removes entrained acidic organics, and then sent to the packed tower, H, where SO2 and any SO traces are adsorbed in a dilute NaOH solution and finally vented, O. Even a 99% conversion of SO2 to SO contributes ca 500 ppm SO2 to the effluent gas. 

Many types of particulate collection devices are available commercially (see Table 53.2). Each operates on a different principle for accomplishing removal of particulates from the gas stream. Four basic types are common in drying systems (1) the drying vessel itself (in the case of vessel dryers), (2) cyclones, (3) bag filters, and (4) wet scrubbers. Electrostatic precipitators (ESPs) are not used widely in drying installations in spite of their low-pressure drop and high collection performance. The initial cost of purchase and construction is high. For this reason, the emphasis in Section 53.3 will be on the three most widely used devices, e.g., cyclones, fabric filters, and wet scrubbers. For a concise discussion of various types of solid-gas separation equipment and guidelines for selection of dust collectors,... 

Dry scrabber systems are installed after the boiler or quench system. They comprise a dry lime or canstic injection system followed by either an electrostatic precipitator (ESP) for PM removal only or a fabric Alter baghoitse (FF) for PM removal with a percentage of acid gas neutralization on the bag surface. 

In a semidry scrnbbing system, the solntion or slurry is dispersed by nozzles or rotary atomization systems into a fine cloud of droplets.These droplets are brought into contact with a hot gas stream (and herein lies a disadvantage to semidry scrubbing systems) that proceeds to evaporate the water in the droplets. As the water evaporates, the acids in the gas stream react with the alkali material in the drying droplets and neutralize them, forming a fine powder. Most of this powder is removed from the bottom of the spray dryer, while the remainder is entrained in the gas stream and carried out to either a fabric filter or an electrostatic precipitator (ESP). 

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