Diisocyanate aromatic

Aromatic Nitriles and Cyanates Aromatic Nitriles Toluene Diisocyanate Aromatic Nitro Compounds... 

Organic Diisocyanates (Aromatic Aliphatic) Dinitrotoluene Hydrogen Chloride (HCl) Ammonia... 

Several types of diisocyanates (aromatic, aliphatic, cyclo aliphatic) and many different glycol-chain extenders (open-chain aliphatic, cyclo aliphatic, aromatic aliphatic) can be used to produce TPU-elastomer hard segments. In the more conventional and practical formulations only a single diisocyanate component is used to make a TPU, so the diisocyanate is common to both the hard and soft segments. The polymer chemist makes his diisocyanate and glycol-chain-extender component selections based on such considerations as desired TPU mechanical properties, upper service temperature, environmental resistance, solubility characteristics, and economics. 

Aromatic polyurethanes are made from isocyanates that contain unsaturated carbon rings, for example, toluene diisocyanate. Aromatic polyurethanes cure faster due to inherently higher chemical reactivity of the polyisocyanates [8], have more chemical and solvent resistance, and are less expensive than aliphatics but are more susceptible to UV radiation [1,9,10]. They are mostly used, therefore, as primers or intermediate coats in conjunction with nonaromatic topcoats that provide UV protection. The UV susceptibility of aromatic polyurethane primers means that the time that elapses between applying coats is very important. The manufacturer s recommendations for maximum recoat time should be carefully followed. 

For methylene diphenyl diisocyanate (MDI), the initial reaction involves the condensation of aniline [62-53-3] (21) with formaldehyde [50-00-0] to yield a mixture of oligomeric amines (22, where n = 1, 2, 3...). For toluene diisocyanate, amine monomers are prepared by the nitration (qv) of toluene [108-88-3] and subsequent hydrogenation (see Amines byreduction). These materials are converted to the isocyanate, in the majority of the commercial aromatic isocyanate phosgenation processes, using a two-step approach. 

A convenient method for the synthesis of these low boiling materials consists of the reaction of /V,/V-dimethy1iirea [96-31-1] with toluene diisocyanate to yield an aUphatic—aromatic urea (84). Alternatively, an appropriate aUphatic—aromatic urea can be prepared by the reaction of diphenylcarbamoyl chloride [83-01-2] with methylamine. Thermolysis of either of the mixed ureas produces methyl isocyanate ia high yield (3,85). 

Aliphatic Isocyanates. Aflphatic diisocyanates have traditionally commanded a premium price because the aflphatic amine precursors ate mote expensive than aromatic diamines. They ate most commonly used in appHcafions which support the added cost or where the long-term performance of aromatic isocyanates is unacceptable. Monofuncfional aflphatic isocyanates, such as methyl and -butyl isocyanate, ate used as intermediates in the production of carbamate-based and urea-based insecticides and fungicides (see Fungicides, agricultural Insectcontroltechnology). 

Other Preparative Reactions. Polyamidation has been an active area of research for many years, and numerous methods have been developed for polyamide formation. The synthesis of polyamides has been extensively reviewed (54). In addition, many of the methods used to prepare simple amides are appHcable to polyamides (55,56). Polyamides of aromatic diamines and aUphatic diacids can also be made by the reaction of the corresponding aromatic diisocyanate and diacids (57). 

The y -phenylenediamiaes are easily obtained by dinitrating, followed by catalyticaHy hydrogenating, an aromatic hydrocarbon. Thus, the toluenediamiaes are manufactured by nitrating toluene with a mixture of sulfuric acid, nitric acid, and 23% water at 330°C which first produces a mixture (60 40) of the ortho and para mononitrotoluenes. Further nitration produces the 80 20 mixture of 2,4- and 2,6-dinitrotoluene. Catalytic hydrogenation produces the commercial mixture of diamiaes which, when converted to diisocyanates, are widely used ia the production of polyurethanes (see Amines, aromatic, DIAMINOTOLUENES) (22). 

Polymers. The molecular weights of polymers used in high energy electron radiation-curable coating systems are ca 1,000—25,000 and the polymers usually contain acryUc, methacrylic, or fumaric vinyl unsaturation along or attached to the polymer backbone (4,48). Aromatic or aUphatic diisocyanates react with glycols or alcohol-terrninated polyether or polyester to form either isocyanate or hydroxyl functional polyurethane intermediates. The isocyanate functional polyurethane intermediates react with hydroxyl functional polyurethane and with acryUc or methacrylic acids to form reactive p olyurethanes. 

HMD was originally produced by Du Pont as a coproduct in the manufacture of Qiana fiber. Du Pont subsequently sold the product to Bayer. In the 1990s MDA is hydrogenated by Air Products for Bayer (see Amines, aromatic-methylenedianiline). Commercial HMDI is a mixture of three stereoisomers. Semicommercial aUphatic diisocyanates include /n j -cyclohexane-l,4-diisocyanate (CHDI) and y -tetramethylxylylene diisocyanate (TMXDI). A coproduct in the production of TMXDI is y -isopropenyl-a,a-dimethylben2yl isocyanate (TMI), which can be copolymerized with other olefins to give aUphatic polyisocyanates. 

An equimolar mixture of carbon monoxide and chlorine reacts at 500 K under a slight positive pressure. The reaction is extremely exothermic (Ai/gQQp. = —109.7 kJ or —26.22 kcal), and heat removal is the limiting factor in reactor design. Phosgene (qv) is often produced on-site for use in the manufacture of toluene diisocyanate (see Amines, aromatic-diaminotoluenes Isocyanates, organic). 

An example of the importance of free-volume availabiUty on cross-linking has been reported in the evaluation of a trifunctional derivative of an ahphatic isocyanate which contains an aromatic ring, y -tetramethylxyUdene diisocyanate (TMXDI) [2778-42-9] C 4H N202, as a cross-linking agent for hydroxy-functional resins (15). 

For environmental reasons there has been interest in methods for manufacturing isocyanates without the use of phosgene. One approach has been to produee diurethanes from diamines and then to thermal eleave the diurethanes into diisocyanates and alcohols. Although this method has been used for the production of aliphatic diisocyanates such as hexamethylene diisocyanate and isophorone diisocyanate, for economic reasons it has not been adopted for the major aromatic isocyanates MDI and TDI. 

R is an organic moiety, which can be aliphatic or aromatic. Most commonly used in adhesives are the aromatic isocyanates, e.g., methylene diphenylisocyanate (MDI) and toluene diisocyanate (TDI). These polyisocyanates and others will be discussed in Section 3. 

In certain niche applications, aliphatic isocyanates, such as isophorone diisocyanate (IPDI), hexamethylene diisoeyanate (HDI), methylene 4,4 -biscyclo-hexylisocyanate (H12MDI), and polymeric versions of these diisocyanates, are used, e.g., in instances where light stability or reduced reactivity is needed. These isocyanates usually cost more than the aromatic diisocyanates. Thus, they are used in adhesive areas that can Justify the higher costs. 

Aromatic diisocyanates such as toluene 2,4-diisocy-anate (TDI) and methylene di-p-phenylene isocyanate (MDl) are usually used. Aliphatic diisocyanate such as hexanediisocyanate (HDI), although it has the advantage that the TPU synthesized from it is softer and not prone to turning yellow, is seldom used due to its high cost. 

Molecular ion The molecular ions of the aromatic isocyanates and diisocyanates are usually always observed, depending on the length of the alkyl groups on the ring. 

Figure 19.3 is an aromatic diisocyanate. The observed successive losses of 28 and 56 Daltons are similar to the losses found with quinone or anthraquinone. 

TPEs associating both rigid and soft polyester blocks have also been described. They cannot be obtained by the melt polyesterification used for polyesterether TPEs, since interchange reactions would yield random—rather than block — copolyesters. The preferred method involves the reaction of OH-terminated aliphatic and aromatic-aliphatic polyesters with chain extenders such as diisocyanates and results in copoly(ester-ester-urethane)s. 

Singer S.M. and Allot M.T., Thermoplastic polyurethane elastomer based on a saturated hydroxyl terminated polyol, difunctional aromatic chain extender and 1,5-naphthalene diisocyanate, US Patent 5 599 874, 1997. 

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