Delamination temperature

The TMA is an easy-to-use analytical instrument that measures dimensional changes in a material as a function of temperature or time under a controlled atmosphere. Its main uses in research and QC include accurate determination of coefficient of linear expansion of plastic materials. It also is used to detect transitions in materials (e.g., glass transition temperature, softening and flow information, delamination temperature, creep and stress relaxation, and melting phenomena). A wide variety of measurement modes are available (expansion, penetration, flexure, dilatometry, and tension) for analysis of solids, powders, libers, and thin film samples. 

Various thermal material properties (as opposed to thermal stability. Chapter 9) are discussed in Chapter 16. These include coefficient of expansion, melting temperature, Vicat softening point, heat deflection/distortion temperature by thermomechanical analysis, also brittleness temperature, minimum filming temperature, delamination temperature, meltflow index, heat of volatilisation, thermal conductivity, specific heat and ageing in air. 

For the examination of the applied metallic or ceramic layer, the test object is heated up from the outside The heat applying takes place impulse-like (4ms) by xenon-flash lamps, which are mounted on a rack The surface temperature arises to approx 150 °C Due to the high temperature gradient the warmth diffuses quickly into the material An incorrect layer, e g. due to a delamiation (layer removal) obstructs the heat transfer, so that a higher temperature can be detected with an infrared camera. A complete test of a blade lasts approximatly 5 minutes. This is also done automatically by the system. In illustration 9, a typical delamination is to be recognized. 

With this testing method an evaluation is possible within shortest time, i.e. directly after the heat impulse. The high temperature difference between a delamination and sound material is affected - among other parameters - by the thickness of the layer. Other parameters are size and stage of the delamination Generally, a high surface temperature refers to a small wall thickness and/or layer separation [4],... 

Newer high velocity thermal spray coating processes produce coatings in compression rather than tension because of the shot peening effect of the supersonic particles on impact. This has permitted coating as thick as 12,500 p.m without delamination as compared to older processes limited to 1,250 p.m. The reduced residence time of particles at temperature minimises decomposition of carbides present in conventional d-c plasma. This improves wear and hardness (qv) properties. 

The nondestructive temperature differential test by infrared is used. In this method, heat is applied to a product and the surface is scanned to determine the amount of infrared radiation is emitted. Heat may be applied continuously from a controlled source, or the product may be heated prior to inspection. The rate at which radiant energy is diffused or transmitted to the surface reveals defects within the product. Delaminations, unbonds, and voids are detected in this manner. This test is particularly useful with RPs. 

Euran Furan resins are thermosetting polymers derived from furfuryl alcohol and Furfural. The cure must be carefully controlled to avoid the formation of blisters and delaminations. To obtain optimum strength and corrosion resistance, furan composites must undergo a postcure schedule at carefully selected temperatures depending upon the laminate thickness. Equipment made with furan resins exhibits excellent resistance to solvents and combinations of acids and solvents. These resins are not for use in strong oxidizing environments. 

The above test provides a basis for evaluating a seal material s capability at the desired operating temperature. However, in realistic stack conditions, a seal material is under a shear stress. A double tube arrangement can be used to study the seal behavior. A disc can be sealed on both sides, and both tube enclosures can be pressurized to the same level. Such condition will eliminate the flexing of the membrane causing the seal to delaminate at a fairly low pressure when tested above Tg. In fact, a repeat test of the above seal with a double-tube arrangement showed that the seal could withstand 20 psi pressure before a small leak developed. 

Mench et al. developed a technique to embed microthermocouples in a multilayered membrane of an operating PEM fuel cell so that the membrane temperature can be measured in situ. These microthermocouples can be embedded inside two thin layers of the membrane without causing delamination or leakage. An array of up to 10 thermocouples can be instrumented into a single membrane for temperature distribution measurements. Figure 32 shows the deviation of the membrane temperature in an operating fuel cell from its open-circuit state as a function of the current density. This new data in conjunction with a parallel modeling effort of Ju et al. helped to probe the thermal environment of PEM fuel cells. 

The area delaminated is generally linearly related to the time at constant temperature and constant potential. 

The rate of delamination increases with increase in temperature. The activation energy in the case of polybutadiene coatings on steel is approximately 12 kcal/mole. 

For coatings thicker than approximately 30 urn, there is an incubation period, or delay time, before the delaminated area increases linearly with time. This delay time decreases with increase in temperature or increase in applied potential. 

Russell, A.J. and Street, K.N. (1985). Moisture and temperature effects on the mixed-mode delamination fracture of unidirectional graphite/epoxy. In Delamination and Debonding of Materials, ASTM STP 876 (W.S. Johnson ed.), ASTM, Philadelphia, PA, pp. 349-372. 

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