Crystallisation transition

Significantly, for macromolecular materials the rate of polymer crystallisation can be extremely slow and polymers that can potentially crystallise are often isolated in a kinetically stable, amorphous state. A potentially crystal-lisable polymer that is in an amorphous state can show an exothermic crystallisation transition T at elevated temperatures. The thermal transitions of a polymer are commonly investigated by the technique of differential scarming... 

Polymorphism. Many crystalline polyolefins, particularly polymers of a-olefins with linear alkyl groups, can exist in several polymorphic modifications. The type of polymorph depends on crystallisa tion conditions. Isotactic PB can exist in five crystal forms form I (twinned hexagonal), form II (tetragonal), form III (orthorhombic), form P (untwinned hexagonal), and form IP (37—39). The crystal stmctures and thermal parameters of the first three forms are given in Table 3. Form II is formed when a PB resin crystallises from the melt. Over time, it is spontaneously transformed into the thermodynamically stable form I at room temperature, the transition takes about one week to complete. Forms P, IP, and III of PB are rare they can be formed when the polymer crystallises from solution at low temperature or under pressure (38). Syndiotactic PB exists in two crystalline forms, I and II (35). Form I comes into shape during crystallisation from the melt (very slow process) and form II is produced by stretching form-1 crystalline specimens (35). 

As the temperature is decreased, free-volume is lost. If the molecular shape or cross-linking prevent crystallisation, then the liquid structure is retained, and free-volume is not all lost immediately (Fig. 22.8c). As with the melt, flow can still occur, though naturally it is more difficult, so the viscosity increases. As the polymer is cooled further, more free volume is lost. There comes a point at which the volume, though sufficient to contain the molecules, is too small to allow them to move and rearrange. All the free volume is gone, and the curve of specific volume flattens out (Fig. 22.8c). This is the glass transition temperature, T . Below this temperature the polymer is a glass. 

In the case of an amorphous polymer the glass transition temperature will define whether or not a material is glass-like or rubbery at a given temperature. If, however, the polymer will crystallise, rubbery behaviour may be limited since the orderly arrangement of molecules in the crystalline structure by necessity limits the chain mobility. In these circumstances the transition temperature is of less consequence in assessing the physical properties of the polymer. 

Polymers below the glass transition temperature are usually rather brittle unless modified by fibre reinforcement or by addition of rubbery additives. In some polymers where there is a small degree of crystallisation it appears that the crystallines act as knots and toughen up the mass of material, as in the case of the polycarbonates. Where, however, there are large spherulite structures this effect is more or less offset by high strains set up at the spherulite boundaries and as in the case of P4MP1 the product is rather brittle. 

Poly(vinyl acetate) is too soft and shows excessive cold flow for use in moulded plastics. This is no doubt associated with the fact that the glass transition temperature of 28°C is little above the usual ambient temperatures and in fact in many places at various times the glass temperature may be the lower. It has a density of 1.19 g/cm and a refractive index of 1.47. Commercial polymers are atactic and, since they do not crystallise, transparent (if free from emulsifier). They are successfully used in emulsion paints, as adhesives for textiles, paper and wood, as a sizing material and as a permanent starch . A number of grades are supplied by manufacturers which differ in molecular weight and in the nature of comonomers (e.g. vinyl maleate) which are commonly used (see Section 14.4.4)... 

The flexible backbone of an aliphatic polyether chain can lead to polymers with a low glass transition temperature. Providing crystallisation can be inhibited by... 

Whilst the Tg of poly(dimethylsiloxane) rubbers is reported to be as low as -123°C they do become stiff at about -60 to -80°C due to some crystallisation. Copolymerisation of the dimethyl intermediate with a small amount of a dichlorodiphenylsilane or, preferably, phenylmethyldichlorosilane, leads to an irregular structure and hence amorphous polymer which thus remains a rubber down to its Tg. Although this is higher than the Tg of the dimethylsiloxane it is lower than the so that the polymer remains rubbery down to a lower temperature (in some cases down to -100°C). The Tg does, however, increase steadily with the fraction of phenylsiloxane and eventually rises above that of the of the dimethylsilicone rubber. In practice the use of about 10% of phenyldichlorosilane is sufficient to inhibit crystallisation without causing an excess rise in the glass transition temperature. As with the polydimethylsilox-anes, most methylphenyl silicone rubbers also contain a small amount of vinyl groups. 

These three factors influence the ability of the polymer to crystallise, the melting point of any resulting crystalline regions, and also the glass transition temperature. It is the last of these features of polymeric materials which we will concentrate on for the rest of this chapter. 

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