Cross-flow configuration membrane separation

Process Description Microfiltration (MF) separates particles from true solutions, be they liquid or gas phase. Alone among the membrane processes, microfiltration may be accomplished without the use of a membrane. The usual materi s retained by a microfiltra-tion membrane range in size from several [Lm down to 0.2 [Lm. At the low end of this spectrum, very large soluble macromolecules are retained by a microfilter. Bacteria and other microorganisms are a particularly important class of particles retained by MF membranes. Among membrane processes, dead-end filtration is uniquely common to MF, but cross-flow configurations are often used. 

Table 1 shows the types of separations achievable with MF, UF and RO membranes when operated in cross-flow configuration. For MF or UF application, the choice of membrane materials includes ceramics, metals or polymers, whereas for RO at the present only polymer membranes are predominantly used. Although cross-flow filtration is practiced in all the above three types of membrane applications, the description of membrane... 

Membrane modules can be configured in various ways to produce a plant of the required separation capability. A simple batch recirculation system has already been described in cross-flow filtration. Such an arrangement is most suitable for small-scale batch operation, but larger scale plants will operate as feed and bleed or continuous single pass operation (Figure 16.20). 

In the cross-flow operation, the inlet feed stream entering the module at a certain composition and it flows parallel to the membrane surface. The composition of the stream changes along the module, and the stream is separated into two parts a permeate stream and a retentate stream. Flux decline is relatively smaller with cross-flow and can be controlled and adjusted by proper module configuration and cross-flow velocities. 

The products of the thermal phase-separation membranes form a wide range of styles and configurations. Three pore sizes are currently In commercial production In polypropylene flat stock, rated at 0.45, 0.2, and 0.1 micrometers, having maximum pore sizes of about 1.0, 0.55, and 0.3 micrometers, respectively. The last two are particularly attractive for depyrogenatlon work which has been described by J. R. Robinson, et al W. A similar membrane-manufacturing process Is also used for making hollow fibers and tubes which are especially useful in cross-flow applications (10) and plasmapheresis ( ). 

Microfiltration (MF) is a membrane filtration in which the filter medium is a porous membrane with pore sizes in the range of 0.02-10 pm. It can be utilized to separate materials such as clay, bacteria, and colloid particles. The membrane structures have been produced from the cellulose ester, cellulose nitrate materials, and a variety of polymers. A pressure of about 1-5 atm is applied to the inlet side of suspension flow during the operation. The separation is based on a sieve mechanism. The driving force for filtration is the difference between applied pressure and back pressure (including osmotic pressure, if any). Typical configurations of the cross-flow microfiltration process are illustrated in Fig. 2. The cross-flow membrane modules are tubular (multichannel), plate-and-frame, spiral-wound, and hollow-fiber as shown in Fig. 3. The design data for commercial membrane modules are listed in Table 1. 

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