Copper sulfate wastewater treatment process

Wastewater treatment in the copper sulfate industry can further be improved, particularly the removal of the toxic metals, through sulfide precipitation, ion exchange, and xanthate processes. Addition of ferric chloride alongside alkaline precipitation can improve the removal of arsenic in the wastewater. 

The raw minerals mined from natural deposits comprise mixtures of different specific minerals. An early step in mineral processing is to use crushing and grinding to free these various minerals from each other. In addition, these same processes may be used to reduce the mineral particle sizes to make them suitable for a subsequent separation process. Non-ferrous metals such as copper, lead, zinc, nickel, cobalt, molybdenum, mercury, and antimony are typically produced from mineral ores containing these metals as sulfides (and sometimes as oxides, carbonates, or sulfates) [91,619,620], The respective metal sulfides are usually separated from the raw ores by flotation. Flotation processes are also used to concentrate non-metallic minerals used in other industries, such as calcium fluoride, barium sulfate, sodium and potassium chlorides, sulfur, coal, phosphates, alumina, silicates, and clays [91,619,621], Other examples are listed in Table 10.2, including the recovery of ink in paper recycling (which is discussed in Section 12.5.2), the recovery of bitumen from oil sands (which is discussed further in Section 11.3.2), and the removal of particulates and bacteria in water and wastewater treatment (which is discussed further in Section 9.4). 

Some innovating treatment technologies may be introduced in the treatment of wastewater generated in the aluminum fluoride industry to make its effluent safer. The ion exchange process can be applied to the clarified solution to remove copper and chromium. At a very low concentration, these two pollutants can be removed by xanthate precipitation.24 A combination of lime and ferric sulfate coagulation will effectively reduce arsenic concentration in the wastewater. 

Mining operations can generate acidic wastewater that contain harmful levels of dissolved transition metals, including manganese, iron, copper, zinc, silver, and cadmium. One treatment method uses naturally occurring anaerobic bacteria to remove all of the oxygen. Then sulfate-reducing bacteria convert sulfuric acid in the mine waste to sulfide. Sulfide reacts with metals in the wastewater to form metal sulfide precipitates, which can be recovered and processed for commercial use. 

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