Commercial polymer ring-opening polymerization

Ring opening polymerization produces a small number of synthetic commercial polymers. Probably the most important ring opening reaction is that of caprolactam for the production of nylon 6 ... 

Commercial end functional polymers have been converted to alkoxyamincs and used to prepare PKO-Worri-PS.040 The hydroxyl group of alkoxyamine 284 was used to initiate ring-opening polymerization of caprolactonc catalyzed by aluminum tris(isopropoxide) and the product subsequently was used to initiate S polymerization by NMP thus forming polycaprolactone-Wodr- P8.641 The alternate strategy of forming PS by NMP and using the hydroxyl chain end of the product to initiate polymerization of caprolactonc was also used. 

In addition to solvent uses, esters of lactic acid can be used to recover pure lactic acid via hydrolysis, which in-tum is used to make optically active dilactide and subsequently polylactic acid used for drag delivery system.5 This method of recovery for certain lactic acid applications is critical in synthesis of medicinal grade polymer because only optically active polymers with low Tg are useful for drug delivery systems. Lactic acid esters themselves can also be directly converted into polymers, (Figure 1), although the commercial route proceeds via ring-opening polymerization of dilactide. 

Polyethers are prepared by the ring opening polymerization of three, four, five, seven, and higher member cyclic ethers. Polyalkylene oxides from ethylene or propylene oxide and from epichlorohydrin are the most common commercial materials. They seem to be the most reactive alkylene oxides and can be polymerized by cationic, anionic, and coordinated nucleophilic mechanisms. For example, ethylene oxide is polymerized by an alkaline catalyst to generate a living polymer in Figure 1.1. Upon addition of a second alkylene oxide monomer, it is possible to produce a block copolymer (Fig. 1.2). 

By organic chemistry formalism, polyacetals are reaction products of aldehydes with polyhydric alcohols. Polymers generated from aldehydes, however, either via cationic or anionic polymerization are generally known as polyacetals because of repeating acetal linkages. Formaldehyde polymers, which are commercially known as acetal resins, are produced by the cationic ring opening polymerization of the cyclic trimer of formaldehyde, viz., trioxane [29-30] (Fig. 1.5). 

Albertsson and coworkers [240-244] carried out extensive research to develop polymers in which the polymer properties are altered for different applications. The predominant procedure is ring-opening polymerization which provides a way to achieve pure and well defined structures. They have utilized cyclic monomers such as lactones, anhydrides, carbonates, ether-lactones. The work involved the synthesis of monomers not commercially available, studies of polymerization to form homopolymers, random and block copolymers, development of cross-linked polymers and polymer blends, surface modification in some cases, and characterization of the materials formed. The characterization is carried out with respect to the chemical composition and both chemical and physical structures, the degradation behavior in vitro and in vivo, and in some cases the ability to release drug components from microspheres prepared from the polymers. 

In this review the polymerization of formaldehyde, h her aliphatic aldehydes and haloaldehydes will be discussed with particular emphasis on the kinetics of the polymerization. As will be apparent the kinetics of aldehyde polymerization have not been studied as extensively as the kinetics of more conventional polymerizations, for example, the free radical bond opening polymerizations of styrene, vinyl chloride or methylmethacrylate or the ring opening polymerizations of tetrahydro-furan or ethylene oxide. One reason is that polyoxymethylene is the only polyaldehyde produced commercially and much of our knowledge on formaldehyde polymerization is proprietary information. Another is that the polymerization systems are very complex and the polymers precipitate during polymerization. 

The ring-opening polymerizations of heterocyclic compounds are important, not least because of the number of commercial polymers produced in this way. The best-known examples include Nylon 6, which is produced from e-caprolactam as shown in Scheme 16 poly(ethylene oxide) produced by ring-opening polymerization of ethylene oxide (or oxirane), a route to which is described in Protocol 14 (Scheme 17), and poly(dimethylsiloxane) which is formed from a cyclic tetramer produced on hydrolysis of dimethyl-silyldichloride in a way similar to that described in Protocol 15. 

Table 10.1 Commercially Important Polymers Prepared by Ring-Opening Polymerization...

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