Cobalt naphthenate crosslinking catalyst

A new crosslinkable polymer was synthesized by the SBP-catalyzed polymerization of cardanol. When HRP was used as catalyst for the cardanol polymerization, the reaction took place in the presence of a redox mediator (phe-nothiazine derivative) to give the polymer. Fe-salen efficiently catalyzed the polymerization of cardanol in organic solvents (Scheme 29). " The polymerization proceeded in 1,4-dioxane to give the soluble polymer with molecular weight of several thousands in good yields. The curing of the polymer took place in the presence of cobalt naphthenate catalyst at room temperature or thermal treatment (150°C for 30 min) to form yellowish transparent films ( artificial urushi ... 

Unsaturated polyester resins are mainly made by condensing a dibasic acid (1,2-propanediol) with an anhydride (maleic or phthalic anhydrides), by forming ester linkages between the dibasic acid (or their anhydrides) and glycols. Then a reactive monomer (mostly styrene or vinyl toluene, MMA or diallyl phthalate) is used to crosslink the system when needed. Unsaturated denotes the uncompleted chemical activity (double bond) in the original structure, which are used for crosslinking afterwards. In this context, an excess of styrene as the crosslinker (10 to 50 %) is usually added to have it ready in the system, as well as to reduce the viscosity. There are also certain accelerators used (such as, cobalt naphthenate or tertiary amines like dimethyl aniline) to facilitate the cure at ambient temperatures. In addition, there may be pigments, fillers, various inhibitors, accelerators, stabilisers and flame retardants, added to the system. Polymerisation is activated whenever a catalyst (i.e., benzoyl or methyl-ethyl-ketone peroxide) is added. 

It would be obvious to increase the catalyst concentration in order to further reduce autoxidation time required to densely crosslink the alkyd polymer particles. However, formidable effects arise from increasing the concentration of zirconium maphthenate to 0.05% and cobalt naphthenate to 0.05%. When the emulsion was subjected to 80.0 psi, the autoxidation reaction was uncontrollable. Therefore, the concentration of catalysts is critical. 

Reactive segments of one kind, or mixtures thereof, are mixed with minute amounts of a catalyst such as cobalt naphthenate, and then heated in a stepwise manner over several hours to produce transparent amorphous crosslinked... 

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