Coalescing Internals

Impingement demister systems are designed to intercept liquid particles before the gas outlet. They are usually constructed from wire mesh or metal plates and liquid droplets impinge on the internal surfaces of the mist mats or plate labyrinth as the gas weaves through the system. The intercepted droplets coalesce and move downward under gravity into the liquid phase. The plate type devices or vane packs are used where the inlet stream is dirty as they are much less vulnerable to clogging than the mist mat. 

External and internal loop air-lifts and bubble column reactors containing a range of coalescing and non-Newtonian fluids, have been studied (52,53). It was shown that there are distinct differences in the characteristics of external and internal loop reactors (54). Overall, in this type of equipment... 

Coalescence and Phase Separation. Coalescence between adjacent drops and between drops and contactor internals is important for two reasons. It usually plays a part, in combination with breakup, in determining the equiHbrium drop si2e in a dispersion, and it can therefore affect holdup and flooding in a countercurrent extraction column. Secondly, it is an essential step in the disengagement of the phases and the control of entrainment after extraction has been completed. 

Suspension polymerization of VDE in water are batch processes in autoclaves designed to limit scale formation (91). Most systems operate from 30 to 100°C and are initiated with monomer-soluble organic free-radical initiators such as diisopropyl peroxydicarbonate (92—96), tert-huty peroxypivalate (97), or / fZ-amyl peroxypivalate (98). Usually water-soluble polymers, eg, cellulose derivatives or poly(vinyl alcohol), are used as suspending agents to reduce coalescence of polymer particles. Organic solvents that may act as a reaction accelerator or chain-transfer agent are often employed. The reactor product is a slurry of suspended polymer particles, usually spheres of 30—100 pm in diameter they are separated from the water phase thoroughly washed and dried. Size and internal stmcture of beads, ie, porosity, and dispersant residues affect how the resin performs in appHcations. 

Plasticization, whether internal (by copolymerization) or external (with additives), is also extremely important for proper performance at the time of apphcation. The ease of coalescence and the wetting characteristics of the polymer emulsion particles are related to their softness and the chemical nature of the plasticizer. 

An unstabilized high surface area alumina siaters severely upon exposure to temperatures over 900°C. Sintering is a process by which the small internal pores ia the particles coalesce and lose large fractions of the total surface area. This process is to be avoided because it occludes some of the precious metal catalyst sites. The network of small pores and passages for gas transfer collapses and restricts free gas exchange iato and out of the activated catalyst layer resulting ia thermal deactivation of the catalyst. 

FIG. 15-27 Internal circulation and electric field, Petreco Cylectric coalescer (schematic). [Watennan, Chem. Eng., 61(10), 51 (1965), withpennission.]... 

Holdup and Flooding At this point it is useful to introduce the concepts of holdup and flooding in column contactors. It is normal practice to select the phase which preferentially wets the internals of the column as the continuous phase. This then allows the dispersed phase to exist as discrete droplets within the column. If the dispersed phase were to preferentially wet the internals, this could cause the dispersion to prematurely coalesce and pass through the column as rivulets or streams which would decrease interfacial area and therefore column efficiency. 

Foam Coalescence Coalescence is of two types. The first is the growth of the larger foam bubbles at the expense of the smaller bubbles due to interbubble gas diffusion, which results from the smaller bubbles having somewhat higher internal pressures (Adamson, The Physical Chemlstiy of Suifaces, 4th ed., Wiley, New York, 1982). Small bubbles can even disappear entirely. In principle, the rate at which this type of coalescence proceeds can be estimated [Ranadive and Lemhch,y. Colloid Inteiface Sci., 70, 392 (1979)]. 

Spray Towers A spray tower consists of an empty shell into the top of which the liquid is sprayed by means of nozzles of various kinds the droplets thus formed are then allowed to fall to the bottom of the tower through a stream of gas flowing upwards. The use of sprays appears to offer an easy way of greatly increasing the surface area exposed to the gas, but the effectiveness of the m.ethod depends on the production of fine droplets. These are difficult to produce and suffer from the disadvantage that they are liable to entrainment by the gas even at low gas velocities. The surface area may also be reduced as a result of the coalescence of the droplets first formed. As a consequence of these effects, the large increase in surface area expected may not be achieved, or if achieved m.ay be accompanied by serious entrainment and internal circulation of the liquid so that true counter-current flow is not obtained. A single spray tower is suitable for easy absorption duties. For difficult duties, a number of towers in series can be used. 

Thompson, P.D., 1968. A transfomiation of the stochastic equation for droplet coalescence. In Proceedings of the international conference on cloud physics, Toronto, Canada, pp. 1115-1126. 

Villermaux, J. and Devillon, J.C., 1975. Representation de la coalescence et de la redispersion des domains de segregation dans un fluide par un modele d interaction phenomenologique. In Proceedings of the second international conference of chemical reaction engineering. Amsterdam, pp. Bl-13. 

The transition from non-protective internal oxidation to the formation of a protective external alumina layer on nickel aluminium alloys at 1 000-1 300°C was studied by Hindam and Smeltzer . Addition of 2% A1 led to an increase in the oxidation rate compared with pure nickel, and the development of a duplex scale of aluminium-doped nickel oxide and the nickel aluminate spinel with rod-like internal oxide of alumina. During the early stages of oxidation of a 6% A1 alloy somewhat irreproducible behaviour was observed while the a-alumina layer developed by the coalescence of the rodlike internal precipitates and lateral diffusion of aluminium. At a lower temperature (800°C) Stott and Wood observed that the rate of oxidation was reduced by the addition of 0-5-4% A1 which they attributed to the blocking action of internal precipitates accumulating at the scale/alloy interface. At higher temperatures up to 1 200°C, however, an increase in the oxidation rate was observed due to aluminium doping of the nickel oxide and the inability to establish a healing layer of alumina. 

Andersson, B. (2003) Important factors in bubble coalescence modeling in stirred tank reactors. 6th International Conference on Gas liquid and Gas-Liquid -Solid Reactor Engineering, 2003, Vancouver. 

There have been several attempts at models incorporating breakup and coalescence. Two concepts underlie many of these models binary breakup and a flow subdivision into weak and strong flows. These ideas were first used by Manas-Zloczower, Nir, and Tadmor (1982,1984) in modeling the dispersion of carbon black in an elastomer in a Banbury internal mixer. A similar approach was taken by Janssen and Meijer (1995) to model blending of two polymers in an extruder. In this case the extruder was divided into two types of zones, strong and weak. The strong zones correspond to regions... 

---