CO in carbonylations

Symmetry can be helpful in determining the modes of vibration of molecules. Vibrational modes of water and the stretching modes of CO in carbonyl complexes are examples that can be treated quite simply, as described in the following pages. Other molecules can be studied using the same methods. 

Reaction of CH3Mn(CO)5 with CO gives a product with the labeled CO in carbonyl ligands only none is found in the acyl position. 

Only a few substitution reactions of ligands other than CO in carbonyl complexes have been investigated. 

A major factor in modeling hydroformylation reactions is that two gases (H2 and CO) are present compared to one gas (CO) in carbonylation. The most commonly used complexes are those of Co and Rh. A typical kinetic model for hydroformylation has the following hyperbolic (LHHW) form (Martin, 1954) ... 

The first report of oxidative carbonylation is the reaction of alkenes with CO in benzene in the presence of PdCh to afford the /3-chloroacyl chloride 224[12,206]. The oxidative carbonylation of alkene in alcohol gives the q, f3-unsaturated ester 225 and /3-alkoxy ester 226 by monocarbonylation, and succinate 111 by dicarbonylation depending on the reaction conditions[207-209]. The scope of the reaction has been studied[210]. Succinate formation takes... 

Treatment of 7r-allylpalladium chloride with CO in EtOH affords ethyl 3-butenoate (321)[284]., 3, y-Unsaturated esters, obtained by the carbonylation of TT-allylpalladium complexes, are reactive compounds for 7r-allyl complex formation and undergo further facile transformation via 7r-allylpalladium complex formation. For example, ethyl 3-butenoate (321) is easily converted into 1-carboethoxy-TT-allylpalladium chloride (322) by the treatment with Na PdCL in ethanol. Then the repeated carbonylation of the complex 322 gives ethyl 2-... 

As an application of maleate formation, the carbonylation of silylated 3-butyn-l-ol affords the 7-butyrolactone 539[482], Oxidative carbonylation is possible via mercuration of alkynes and subsequent Lransmetallation with Pd(II) under a CO atmosphere. For example, chloromercuration of propargyl alcohol and treatment with PdCF (1 equiv.) under 1 atm of CO in THF produced the /3-chlorobutenolide 540 in 96% yield[483]. Dimethyl phenylinale-ate is obtained by the reaction of phenylacetylene, CO, PdCU, and HgCl2 in MeOH[484,485]. 

Carbonylation of halides in the presence of terminal and internal alkynes produces a variety of products. The substituted indenone 564 is formed by the reaction of o-diiodobenzene. alkyne, and CO in the presence of Zn[414]. 

Unusual cyclocarbonylation of allylic acetates proceeds in the presence of acetic anhydride and an amine to afford acetates of phenol derivatives. The cinnamyl acetate derivative 408 undergoes carbonylation and Friedel-Crafts-type cyclization to form the a-naphthyl acetate 410 under severe condi-tions[263,264]. The reaction proceeds at 140-170 under 50-70 atm of CO in the presence of acetic anhydride and Et N. Addition of acetic anhydride is essential for the cyclization. The key step seems to be the Friedel-Crafts-type cyclization of an acylpalladium complex as shown by 409. When MeOH is added instead of acetic anhydride, /3,7-unsaturated esters such as 388 are... 

Reductive carbonylation of nitro compounds is catalyzed by various Pd catalysts. Phenyl isocyanate (93) is produced by the PdCl2-catalyzed reductive carbonylation (deoxygenation) of nitrobenzene with CO, probably via nitrene formation. Extensive studies have been carried out to develop the phosgene-free commercial process for phenyl isocyanate production from nitroben-zene[76]. Effects of various additives such as phenanthroline have been stu-died[77-79]. The co-catalysts of montmorillonite-bipyridylpalladium acetate and Ru3(CO) 2 are used for the reductive carbonylation oLnitroarenes[80,81]. Extensive studies on the reaction in alcohol to form the A -phenylurethane 94 have also been carried out[82-87]. Reaction of nitrobenzene with CO in the presence of aniline affords diphenylurea (95)[88]. 

In the reducing atmosphere of the reactor, sulfur compounds form hydrogen sulfide and small amounts of carbonyl sulfide [463-58-1J, COS, in a molar ratio of approximately 24 1. 

Ma.nufa.cture. Nickel carbonyl can be prepared by the direct combination of carbon monoxide and metallic nickel (77). The presence of sulfur, the surface area, and the surface activity of the nickel affect the formation of nickel carbonyl (78). The thermodynamics of formation and reaction are documented (79). Two commercial processes are used for large-scale production (80). An atmospheric method, whereby carbon monoxide is passed over nickel sulfide and freshly reduced nickel metal, is used in the United Kingdom to produce pure nickel carbonyl (81). The second method, used in Canada, involves high pressure CO in the formation of iron and nickel carbonyls the two are separated by distillation (81). Very high pressure CO is required for the formation of cobalt carbonyl and a method has been described where the mixed carbonyls are scmbbed with ammonia or an amine and the cobalt is extracted as the ammine carbonyl (82). A discontinued commercial process in the United States involved the reaction of carbon monoxide with nickel sulfate solution. 

Mitsubishi Gas Chemical Co. in Japan produces pyromellitic dianhydtide in the same unit used for trimellitic anhydtide production (105). This process starts with pseudocumene, which is first carbonylated with carbon monoxide in the presence of boron trifluotide and hydrogen fluotide to form 2,4,5-trimethylbenzaldehyde. The Hquid-phase oxidation of the trimethylbenzaldehyde to pyromellitic acid and subsequent processing steps ate much the same as described for the Mitsubishi Gas Chemical process in the trimellitic acid section. The production of pyromellitic anhydtide is in conjunction with a joint venture agreement with Du Pont. 

Structure. The CO molecule coordinates in the ways shown diagrammaticaHy in Figure 1. Terminal carbonyls are the most common. Bridging carbonyls are common in most polynuclear metal carbonyls. As depicted, metal—metal bonds also play an important role in polynuclear metal carbonyls. The metal atoms in carbonyl complexes show a strong tendency to use ak their valence orbitals in forming bonds. These include the n + 1)5 and the n + l)p orbitals. As a result, use of the 18-electron rule is successflil in predicting the stmcture of most metal carbonyls. 

Carbonylation by CO Exchange. A few metal carbonyls can be prepared by exchange of CO molecules. The reaction of WCl and Fe(CO) in the presence of hydrogen under pressure in diethyl ether results in yields of W(CO) as high as 85% (114). The same reaction can be used to... 

Low Pressure Syntheses. The majority of metal carbonyls are synthesized under high pressures of CO. Early preparations of carbonyls were made under superpressures of 1 GPa (ca 10,000 atm). Numerous reports have appeared in the Hterature concerning low pressure syntheses of metal carbonyls, but the reactions have been restricted primarily to the carbonyls of the transition metals of Groups 8—10 (VIII). A procedure for preparing Mn2(CO)2Q, however, from commercially available methylcyclopentadienyknanganese tricarbonyl [12108-13-3] and atmospheric pressures of CO has been reported (117). The carbonyls of mthenium (118,119), rhodium (120,121), and iridium (122,123) have been synthesized in good yields employing low pressure techniques. In all three cases, very low or even atmospheric pressures of CO effect carbonylation. Examples of successful low pressure syntheses are... 

Amines react with CO in the presence of metal carbonyls forming /V-formyl derivatives or substituted ureas (152,153). 

Perhaps because of inadequate or non-existent back-bonding (p. 923), the only neutral, binary carbonyl so far reported is Ti(CO)g which has been produced by condensation of titanium metal vapour with CO in a matrix of inert gases at 10-15 K, and identified spectroscopically. By contrast, if MCI4 (M = Ti, Zr) in dimethoxy-ethane is reduced with potassium naphthalenide in the presence of a crown ether (to complex the K+) under an atmosphere of CO, [M(CO)g] salts are produced. These not only involve the metals in the exceptionally low formal oxidation state of —2 but are thermally stable up to 200 and 130°C respectively. However, the majority of their carbonyl compounds are stabilized by n-bonded ligands, usually cyclopentadienyl, as in [M(/j5-C5H5)2(CO)2] (Fig. 21.8). 

When dicobalt octacarbonyl, [Co(CO)4]2, is the catalyst, the species that actually adds to the double bond is tricarbonylhydrocobalt, HCo(CO)3. Carbonylation, RCo(CO)3- -CO—>RCo(CO)4, takes place, followed by a rearrangement and a reduction of the C—Co bond, similar to steps 4 and 5 of the nickel carbonyl mechanism shown in 15-30. The reducing agent in the reduction step is tetra-carbonylhydrocobalt HCo(CO)4, ° or, under some conditions, H2. When HCo(CO)4 was the agent used to hydroformylate styrene, the observation of CIDNP indicated that the mechanism is different, and involves free radicals. Alcohols can be obtained by allowing the reduction to continue after all the carbon monoxide is... 

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