Catalytic membrane reactors electrochemical processes

At various places throughout the first five chapters in the book we have, when it appeared relevant to the discussion, referenced studies which addressed issues pertaining to the economic/technical feasibility of membrane reactor processes. In this chapter we specifically focus our attention on these issues. In the discussion in this chapter we have, by necessity, drawn our information from published studies and reports. Several proprietary studies reportedly exist, carried out by a number of industrial companies, particularly during the last decade, which have evaluated the potential of membrane reactors for application in large-scale catalytic processes. By all accounts the conclusions reached in these proprietary reports mirror those found in the published literature. In the discussion which follows, we will first discuss catalytic and electrochemical reactors. We will then conclude with a discussion on membrane bioreactors. 

The Batelle process represents the first attempt to recover metals from spent hydro-processing catalysts using electrochemical dissolution in a membrane reactor (Silva, Bray, Matson, 1993). In this process, the spent catalyst is added to a solution containing small (catalytic) amounts of elements that form kinetically active, strongly oxidizing ions such as or Ag +. All these efforts contribute to the developments and design of the ECDS process as well as the metal recovery. 

Decreasing operation temperature of solid oxide fuel cells (SOFCs) and electrocatalytic reactors down to 800-1100 K requires developments of novel materials for electrodes and catalytic layers, applied onto the surface of solid electrolyte or mixed conducting membranes, with a high performance at reduced temperatures. Highly-dispersed active oxide powders can be prepared and deposited using various techniques, such as spray pyrolysis, sol-gel method, co-precipitation, electron beam deposition etc. However, most of these methods are relatively expensive or based on the use of complex equipment. This makes it necessary to search for alternative synthesis and porous-layer processing routes, enabling to decrease the costs of electrochemical cells. Recently, one synthesis technique based on the use... 

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