Catalyst preparation effect supports

As mentioned earlier, a number of iridium compounds have been shown to be effeetive catafysts for the methanol earbonylation reaction [11,13]. Nickel catalysts have also been found to be effective, partieularfy when used with compounds of Sn, Cr, Mo, or W [10c,15]. Heterogenized rhodium catalysts, prepared by supporting rhodium eompounds on a solid or by anehoring a rhodium eomplex to a polymer matrix, are also catalysts. However, none of these have been commercialized. In the latter case, the slow dissolution of rhodium is a major problem. 

Rana, M.S., Capitaine, E.M.R., Leyva, C., Ancheyta, J. 2007. Effect of catalyst preparation and support composition on hydrodesulfurization of dibenzothiophene and maya crude oil Fuel 86 1254-1262. 

The performance of a catalyst often depends as much on the care and method of preparation as on the identity of the active components. This fact has been learned by many who have failed to obtain reproducibiUty among catalyst preparations ia the laboratory or have been responsible for quaUty assurance ia catalyst manufacture. Also, there are many examples of strong effects of trace impurities ia raw material or catalyst support on catalyst performance. 

In this work, catalysts containing iron supported on activated carbon were prepared and investigated for their catalytic performance in the direct production of phenol fiom benzene with hydrogen peroxide and the effect of Sn addition to iron loaded on activated carbon catalyst were also studied. 

A catalytic system Mo-V-Nb-W supported on alumina was prepared by impregnation and investigated for the selective oxidation of propane. The effects of the variation of each metal and of the catalyst preparation were analysed. The results show that Mo and V species supported on alumina can lead to catalysts with high selectivity to propene and reasonable selectivity to acrolein. The presence of Nb and W seems to have little effect. The catalyst can be affected by the method of impregnation. 

In the most effective, chirally modified catalytic systems, Pt/cinchonidine and Raney-Ni/tartaric acid, the enantioselectivity was also sensitive to the method of catalyst preparation and on support properties (5, 6). 

The induction of steric effects by the pore walls was first demonstrated with heterogeneous catalysts, prepared from metal carbonyl clusters such as Rh6(CO)16, Ru3(CO)12, or Ir4(CO)12, which were synthesized in situ after a cation exchange process under CO in the large pores of zeolites such as HY, NaY, or 13X.25,26 The zeolite-entrapped carbonyl clusters are stable towards oxidation-reduction cycles this is in sharp contrast to the behavior of the same clusters supported on non-porous inorganic oxides. At high temperatures these metal carbonyl clusters aggregate to small metal particles, whose size is restricted by the dimensions of the zeolitic framework. Moreover, for a number of reactions, the size of the pores controls the size of the products formed thus a higher selectivity to the lower hydrocarbons has been reported for the Fischer Tropsch reaction. 

Chromium zeolites are recognised to possess, at least at the laboratory scale, notable catalytic properties like in ethylene polymerization, oxidation of hydrocarbons, cracking of cumene, disproportionation of n-heptane, and thermolysis of H20 [ 1 ]. Several factors may have an effect on the catalytic activity of the chromium catalysts, such as the oxidation state, the structure (amorphous or crystalline, mono/di-chromate or polychromates, oxides, etc.) and the interaction of the chromium species with the support which depends essentially on the catalysts preparation method. They are ruled principally by several parameters such as the metal loading, the support characteristics, and the nature of the post-treatment (calcination, reduction, etc.). The nature of metal precursor is a parameter which can affect the predominance of chromium species in zeolite. In the case of solid-state exchange, the exchange process initially takes place at the solid- solid interface between the precursor salt and zeolite grains, and the success of the exchange depends on the type of interactions developed [2]. The aim of this work is to study the effect of the chromium precursor on the physicochemical properties of chromium loaded ZSM-5 catalysts and their catalytic performance in ethylene ammoxidation to acetonitrile. 

Furthermore, no significant differences are observed on the methane conversion or on the ignition temperatures of the Pd2HZSHe and the Pd2HZS02 catalysts. This result presumes that the catalyst pre-treatment with oxidant or with inert gas has the same effect on the activity of the Pd-HZSM-5 catalysts prepared by the solid-exchange method. Moreover, a noticeable methane conversion increase is observed when the NaZSM-5 support is used instead of the HZSM-5 zeolite. The ignition temperatures... 

The preparation of catalysts usually involves the impregnation of a support with a solution of active metal salts. The impregnated support is then dried, calcined to decompose the metal salt and then reduced (activated) to produce the catalyst in its active form. Microwaves have been employed at all stages of catalyst preparation. Beneficial effects of microwave heating, compared with conventional methods, have been observed especially in the drying, calcination, and activation steps. 

The microwave technique has also been found to be a potential method for the preparation of the catalysts containing highly dispersed metal compounds on high-porosity materials. The process is based on thermal dispersion of active species, facilitated by microwave energy, into the internal pore surface of a microporous support. Dealuminated Y zeolite-supported CuO and CuCl sorbents were prepared by this method and used for S02 removal and industrial gas separation, respectively [5], The results demonstrated the effective preparation of supported sorbents by micro-wave heating. The method was simple, fast, and energy-efficient, because the synthesis of both sorbents required a much lower temperature and much less time compared with conventional thermal dispersion. 

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