Carbocations cationic polymerization

Cationic poiymerization. In cationic chain polymerization the propagating species is a carbocation. Cationic polymerizations require monomers that have electron-releasing groups such as an alkoxy, phenyl, or a vinyl group (Table 14.20). 

The substituent on styrene determines whether cationic or anionic polymerization is preferred. When the substituent stabilizes a carbocation, cationic polymerization will occur. When the substituent stabilizes a carbanion, anionic polymerization will occur. 

Since it was considered less difficult to suppress side reaction in the pMOS polymerization due to the stabilization of the growing carbocation, cationic polymerization of pMOS was investigated in detail using iodine. The MWDs of product polymers became unimodal in the polymerization in CCI4 at 0 °C. A nearly linear relationship was observed between the peak molecular weight of the product polymers and monomer conversion, indicative of polymerization mediated by long-lived active species. At -15 °C, the of product polymers increased in almost direct proportion to monomer conversion after the second feed of pMOS. Moreover, block copolymers with IBVE were obtained under similar conditions. 

The key initiation step in cationic polymerization of alkenes is the formation of a carbocationic intermediate, which can then interact with excess monomer to start propagation. We studied in some detail the initiation of cationic polymerization under superacidic, stable ion conditions. Carbocations also play a key role, as I found not only in the acid-catalyzed polymerization of alkenes but also in the polycondensation of arenes as well as in the ring opening polymerization of cyclic ethers, sulfides, and nitrogen compounds. Superacidic oxidative condensation of alkanes can even be achieved, including that of methane, as can the co-condensation of alkanes and alkenes. 

Dimerization in concentrated sulfuric acid occurs mainly with those alkenes that form tertiary carbocations In some cases reaction conditions can be developed that favor the formation of higher molecular weight polymers Because these reactions proceed by way of carbocation intermediates the process is referred to as cationic polymerization We made special mention m Section 5 1 of the enormous volume of ethylene and propene production in the petrochemical industry The accompanying box summarizes the principal uses of these alkenes Most of the ethylene is converted to polyethylene, a high molecular weight polymer of ethylene Polyethylene cannot be prepared by cationic polymerization but is the simplest example of a polymer that is produced on a large scale by free radical polymerization... 

Dimerization in concentrated sulfuric acid occurs mainly with those alkenes that fonn tertiary carbocations. In some cases reaction conditions can be developed that favor the formation of higher molecular-weight polymers. Because these reactions proceed by way of carbocation intermediates, the process is refened to as cationic polymerization. 

Cationic polymerizations work better when the monomers possess an electron-donating group that stabilizes the intermediate carbocation. For example, isobutylene produces a stable carbocation, and usually copolymerizes with a small amount of isoprene using cationic initiators. The product polymer is a synthetic rubber widely used for tire inner tubes ... 

The initiator can be a radical, an acid, or a base. Historically, as we saw in Section 7.10, radical polymerization was the most common method because it can be carried out with practically any vinyl monomer. Acid-catalyzed (cationic) polymerization, by contrast, is effective only with vinyl monomers that contain an electron-donating group (EDG) capable of stabilizing the chain-carrying carbocation intermediate. Thus, isobutylene (2-methyl-propene) polymerizes rapidly under cationic conditions, but ethylene, vinyl chloride, and acrylonitrile do not. Isobutylene polymerization is carried out commercially at -80 °C, using BF3 and a small amount of water to generate BF3OH- H+ catalyst. The product is used in the manufacture of truck and bicycle inner tubes. 

It is to be noted that N-vinylcarbazole (NVC) undergoes also living cationic polymerization with hydrogen iodide at —40 °C in toluene or at —78 °C in methylene chloride and that in this case no assistance of iodine as an activator is necessary 10d). NVC forms a more stable carbocation than vinyl ethers, and the living propagation proceeds by insertion between the strongly interacting NVC-cation and the nucleophilic iodide anion. 

Carbocations as reactive intermediates play an essential role in organic reactions and have been thoroughly researched 102, l0J). The individual quality of the cationic polymerization results from the reproduction of the cationic reactive intermediate in every propagation step during the addition of monomers. 

The heats of formation are less suited to characterizing the stability and/or reactivity of carbocations as models of cationic chain ends in cationic polymerizations71). Model reactions closely connected to the cationic polymerization mechanism are better suited to this characterization, for example ... 

Cationic polymerization was considered for many years to be the less appropriate polymerization method for the synthesis of polymers with controlled molecular weights and narrow molecular weight distributions. This behavior was attributed to the inherent instability of the carbocations, which are susceptible to chain transfer, isomerization, and termination reactions [48— 52], The most frequent procedure is the elimination of the cation s /1-proton, which is acidic due to the vicinal positive charge. However, during the last twenty years novel initiation systems have been developed to promote the living cationic polymerization of a wide variety of monomers. 

Normally, only a small stoichiometric excess (2-30 mol%) of silane is necessary to obtain good preparative yields of hydrocarbon products. However, because the capture of carbocation intermediates by silanes is a bimolecular occurrence, in cases where the intermediate may rearrange or undergo other unwanted side reactions such as cationic polymerization, it is sometimes necessary to use a large excess of silane in order to force the reduction to be competitive with alternative reaction pathways. An extreme case that illustrates this is the need for eight equivalents of triethylsilane in the reduction of benzyl alcohol to produce only a 40% yield of toluene the mass of the remainder of the starting alcohol is found to be consumed in the formation of oligomers by bimolecular Friedel-Crafts-type side reactions that compete with the capture of the carbocations by the silane.129... 

Such a behavior is expected in cationic polymerization where, because carbocations are not reacting among themselves, only one propagating species is involved in the termination reaction. 

Another reaction that has been applied to the generation of highly functionalized polymers is cationic polymerization [12-15]. Catalysts for cationic polymerizations are aprotic acids, protic acids, or stable carbocation salts. In these processes, the catalyst generally reacts with a cocatalyst to form an active initiated species. Initiation takes place by protonation of the monomer (Fig. 2A). Monomers that possess cation stabilizing groups, such as electron rich olefins, are preferred as they more readily undergo the desired polymerization process... 

The first species produced in cationic polymerizations are carbocations, and these were unknown as such prior to World War II. It is now known that pure Lewis acids, such as boron trifluoride and aluminum chloride, are not effective as initiators. A trace of a proton-containing Lewis base, such as water, is also required. The Lewis base coordinates with the electrophilic Lewis acid, and the proton is the actual initiator. Since cations cannot exist alone, they are accompanied by a counterion, also called a gegenion. 

The cationic polymerization of vinyl isobutyl ether at —40°C produces stereoregular polymers (structure 5.21). The carbocations of vinyl alkyl ethers are stabilized by the delocalization of p valence electrons in the oxygen atom, and thus these monomers are readily polymerized by cationic initiators. Poly(vinyl isobutyl ether) has a low Tg because of the steric hindrance offered by the isobutyl group. It is used as an adhesive and an impregnating resin. 

The actual species responsible for cationic polymerizations initiated by ionizing radiation is not established. The most frequently described mechanism postulates reaction between radical-cation and monomer to form separate cationic and radical species subsequently, the cationic species propagates rapidly while the radical species propagates very slowly. The proposed mechanism for isobutylene involves transfer of a hydrogen radical from monomer to the radical-cation to form the r-butyl carbocation and an unreactive allyl-type radical ... 

This reaction may account in part for the oligomers obtained in the polymerization of pro-pene, 1-butene, and other 1-alkenes where the propagation reaction is not highly favorable (due to the low stability of the propagating carbocation). Unreactive 1-alkenes and 2-alkenes have been used to control polymer molecular weight in cationic polymerization of reactive monomers, presumably by hydride transfer to the unreactive monomer. The importance of hydride ion transfer from monomer is not established for the more reactive monomers. For example, hydride transfer by monomer is less likely a mode of chain termination compared to proton transfer to monomer for isobutylene polymerization since the tertiary carbocation formed by proton transfer is more stable than the allyl carbocation formed by hydride transfer. Similar considerations apply to the polymerizations of other reactive monomers. Hydride transfer is not a possibility for those monomers without easily transferable hydrogens, such as A-vinylcarbazole, styrene, vinyl ethers, and coumarone. 

The expressions (Eqs. 5-34 and 5-42) for Rp in cationic polymerization point out one very significant difference between cationic and radical polymerizations. Radical polymerizations show a -order dependence of Rp on while cationic polymerizations show a first-order depenence of Rp on R,. The difference is a consequence of their different modes of termination. Termination is second-order in the propagating species in radical polymerization but only first-order in cationic polymerization. The one exception to this generalization is certain cationic polymerizations initiated by ionizing radiation (Secs. 5-2a-6, 3-4d). Initiation consists of the formation of radical-cations from monomer followed by dimerization to dicarbo-cations (Eq. 5-11). An alternate proposal is reaction of the radical-cation with monomer to form a monocarbocation species (Eq. 5-12). In either case, the carbocation centers propagate by successive additions of monomer with radical propagation not favored at low temperatures in superpure and dry sytems. 

Cationic polymerization of alkenes involves the formation of a reactive carbo-cationic species capable of inducing chain growth (propagation). The idea of the involvement of carbocations as intermediates in cationic polymerization was developed by Whitmore.5 Mechanistically, acid-catalyzed polymerization of alkenes can be considered in the context of electrophilic addition to the carbon-carbon double bond. Sufficient nucleophilicity and polarity of the alkene is necessary in its interaction with the initiating cationic species. The reactivity of alkenes in acid-catalyzed polymerization corresponds to the relative stability of the intermediate carbocations (tertiary > secondary > primary). Ethylene and propylene, consequently, are difficult to polymerize under acidic conditions. 

Preformed or in situ-prepared carbocation salts (tropylium, trityl, etc.) are also active in transforming alkenes to carbocations.119,138,140 Preformed carbocation salts are the simplest initiators in cationic polymerization and ideal if the cation is identical to the one derived from the momomer (e.g., fert-butyl cation in the polymerization of isobutylene). 

The two basic prerequisites to obtain high-molecular-weight polymers via cationic polymerization are the high nucleophilicity of the monomer and the relative stability of the carbocation to sustain propagation. The difficulty of ethylene and propylene to yield high-molecular-weight polymers in acid-catalyzed polymerization exemplifies this statement both have relatively low nucleophilicity and the derived ethyl and isopropyl cations have relatively low stability. 

Since carbocations are involved in cationic polymerization, a possible side reaction is their isomerization through hydride (alkyde) migration to more stable (less reactive) carbocations. This can lead to a polymer of broad molecular weight distribution or, if the isomerization is irreversible, to termination. 

An example of a grafting reaction via cationic active centres is the reaction of the allylic —Cl of polyvinylchloride (formed by partial loss of HC1 from the polymer) with A1R2C1, which leads to a carbocation along the polymer chain which, in the presence of a suitable monomer, can initiate a cationic polymerization 20). 

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