Boilers modeling

Pump and tank model Compressor model Heat exchanger model Cooling tower model Boiler model Furnace model... 

Figure 17-9 shows the basic components of a steam-generation (boiler) model. A variety of troubleshooting scenarios can be applied to this simple model. Variations depend on faculty experience and questions generated by apprentice technicians. 

Validating the final experimental protocol was accomplished by running a model study in which Nd was released into the atmosphere from a 100-MW coal utility boiler. Samples were collected at 13 locations, all of which were 20 km from the source. Experimental results were compared with predictions determined by the rate at which the tracer was released and the known dispersion of the emissions. 

REIST Aerosol Science and Technology, Second Edition RHINE, TUCKER Modeling of Gas-Fired Furnaces and Boilers and Other Industrial Heating Processes ROSSITER Waste Minimization Through Process Design SAMDANI Safety and Risk Management Tools and Techniques in the CPI... 

The most notable part of the traction engine made from copper is the boiler and its firetubes (see Fig. 1.1). In full size this would have been made from mild steel, and the use of copper in the model is a nice example of how the choice of material can depend on the scale of the structure. The boiler plates of the full-size engine are about 10 mm thick, of which perhaps only 6 mm is needed to stand the load from the pressurised... 

Fig. 4.3. The flat plates that make up the firebox of a model steam boiler ore tied together with screwed stays. To make the threads pressure-tight they must be sealed with solder.

Some manufacturers of this type of boiler claim that water treatment of any kind is not necessary and that no chemicals are required, especially with smaller units below, say, 240 kWh (800 lb/hr). Instead they rely on the on-off expansion-contraction cycles within the vessel to drop scale from the heating elements, or on a daily manual flush of the boiler vessel together with frequent replacement of elements and periodic acid cleaning. (Some improved design models thankfully have an automatic flush system that is actuated upon boiler shutdown.)... 

The modem FB boiler is a compact economical design (typically more compact than SM boilers) and provides minimum combustion efficiencies of 80% for gas-fired and 83% for oil-fired models. They usually are small units, seldom exceeding 150 hp, and operate on a variety of fuels at typically 4 to 5 sq ft of surface area per hp. 

Low-pressure steam-generating Cl models are particularly sensitive to changes in water chemistry, and their rough waterside surfaces makes them susceptible to deposition, and thus to the risk of overheating and subsequent cracking. Typically, they are quite small boilers, most being less than 200 hp. 

This example is based on the model description of Sec. 3.3.4, and involves a multicomponent, semi-batch system, with both heating and boiling periods. The compositions and boiling point temperatures will change with time. The water phase will accumulate in the boiler. The system simulated is based on a mixture of n-octane and n-decane, which for simplicity will be assumed to be ideal but which has been simulated using detailed activity coefficient relations by Prenosil (1976). 

Boilers and most industrial furnaces must follow a tiered system for the regulation of both hydrogen chloride and chlorine gas. The owner and operator determine the allowable feed or emission rate of total chlorine by selecting one of three approaches, called tiers. Each tier differs in the amount of monitoring, and in some cases, air dispersion modeling (i.e., modeling the air pathways through which pollutants may travel) that the owner and operator are required to conduct. 

Figure 11.3 is the representation of the case study that is used to demonstrate the performance of the proposed model it is taken from directly from Chapter 10. To facilitate understanding, this case study is described in some detail in this chapter. The plant, which constitutes 30% of production and consumes 55% of utility steam in the multinational agrochemical facility of choice, involves the manufacture of an herbicide. The saturated steam is produced from a coal fired boiler at 10 bar absolute pressure and 3 t/h, although it is only used at 4 bar in the chosen process. The process entails 3 consecutive chemical reactions which take place in 4 reactors. The first reaction, which uses water as a solvent, takes place in reactors R1 and R2. 

Radauer, H. G., Glatzer, A., and Linzer, w., A Model Combining Convective and Radiative Heat Transfer in CFB Boilers, Circ. Fluid. Bed Tech. V, 9 (1996)... 

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