Blending dispersion method equipment

The simplest method of polyblending involves equipment such as rolls or extruders, which can effect the mechanical blending of the two polymeric components in the molten state (Matsuo, 1968). High-impact polystyrene (HiPS) is an important example of a polyblend made by this technique. Such materials commonly contain 5-20 % of rubber, usually polybutadiene, dispersed in a polystyrene matrix. As shown in Figure 3.1, electron microscopy studies on specimens stained with osmium tetroxide reveal well-defined, irregular rubber particles (1-10 fim in diameter) dispersed in the polystyrene matrix. The elastomer domains appear dark because the osmium tetroxide stains the elastomer preferentially (see Section 2.4). 

In processing polymer blends, equipment selection, conditions, and formulation are highly important to control the final morphology. In this chapter, a review of the fundamentals in mixing (laminar, chaotic, dispersive, and distributive) is given before presenting the main limitations/problems related to interfacial properties, coalescence, and measure of mixing quality. Then, different methods and equipments are presented for lab-scale and industrial applications. A special focus is made on reactive system and phase compatibilization to improve the properties of the final blends. Also, nonmechanical techniques (solutions) are presented. 

The silane can also be added as a dry concentrate (wax dispersion, dry liquid, or masterbatch). Here, the silane is adsorbed at very high levels onto suitable carriers and then blended with the polymer and filler during compounding. The use of solid silanes leads to very effective dispersion even with simple production equipment. In addition, an easy and safer handling method is assured. Silane loadings are comparable to those in the in situ method. 

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