Use of Mass-Transfer-Rate Expression

Use of Mass-Transfer-Rate Expression Figure 14-3 shows a section of a packed absorption tower together with the nomenclature that will be used in developing the equations which follow. In a differential section dh, we can equate the rate at which solute is lost from the gas phase to the rate at which it is transferred through the gas phase to the interface as follows ... 

FIG. 5-24 Flowchart iUnstrating problem solving approach using mass-transfer rate expressions in the context of mass conservation. 

In a study in which styrene was stripped from polystyrene, Latinen (1962) concluded that his theory correctly described the dependence of mass transfer rates on screw speed and flow rate. This conclusion was based on the agreement obtained between the measured and predicted exit concentration of styrene over a broad range of screw speeds and flow rates (Fig. 8). But, agreement between the theoretical expression and the experimental data was obtained using a diffusion coefficient of the order of 3 X 10 m sec , at 2(X)°C a value which is unrealistically high for this system. If the system ethylbenzene-polystyrene—which has a diffusion... 

Sundmacher and Qi (Chapter 5) discuss the role of chemical reaction kinetics on steady-state process behavior. First, they illustrate the importance of reaction kinetics for RD design considering ideal binary reactive mixtures. Then the feasible products of kinetically controlled catalytic distillation processes are analyzed based on residue curve maps. Ideal ternary as well as non-ideal systems are investigated including recent results on reaction systems that exhibit liquid-phase splitting. Recent results on the role of interfadal mass-transfer resistances on the attainable top and bottom products of RD processes are discussed. The third section of this contribution is dedicated to the determination and analysis of chemical reaction rates obtained with heterogeneous catalysts used in RD processes. The use of activity-based rate expressions is recommended for adequate and consistent description of reaction microkinetics. Since particles on the millimeter scale are used as catalysts, internal mass-transport resistances can play an important role in catalytic distillation processes. This is illustrated using the syntheses of the fuel ethers MTBE, TAME, and ETBE as important industrial examples. 

Rate Equations with Concentration-Independent Mass Transfer Coefficients. Except for equimolar counterdiffusion, the mass transfer coefficients appHcable to the various situations apparently depend on concentration through thej/g and factors. Instead of the classical rate equations 4 and 5, containing variable mass transfer coefficients, the rate of mass transfer can be expressed in terms of the constant coefficients for equimolar counterdiffusion using the relationships... 

Mass Transfer Relationships for calculating rates of mass transfer between gas and liquid in packed absorbers, strippers, and distillation columns may be found in Sec. 5 and are summarized in Table, 5-28. The two-resistance approach is used, with rates expressed as transfer units ... 

Analyses of kinetie data are based on identifying the eonstants of a rate equation involving the law of mass aetion and some transfer phenomena. The law of mass aetion is expressed in terms of eoneentrations of the speeies. Therefore, the ehemieal eomposition is required as a funetion of time. Laboratory teehniques are used to determine the ehemieal eomposition using an instrument tliat is suitably ealibrated to give the required data. The teehniques used are elassified into two eategories, namely ehemieal and physieal methods. 

Farkas and Sherwood (FI, S5) have interpreted several sets of experimental data using a theoretical model in which account is taken of mass transfer across the gas-liquid interface, of mass transfer from the liquid to the catalyst particles, and of the catalytic reaction. The rates of these elementary process steps must be identical in the stationary state, and may, for the catalytic hydrogenation of a-methylstyrene, be expressed by ... 

Using a steady-state film model, obtain an expression for the mass transfer rate across a laminar film of thickness /. in the vapour phase for the more volatile component in a binary distillation process ... 

For turbulent flow, we shall use the Chilton-Colburn analogy [12] to derive an expression for mass transfer to the spherical surface. This analogy is based on an investigation of heat and mass transfer to a flat plate situated in a uniform flow stream. At high Schmidt numbers, the local mass transfer rate is related to the local wall shear stress by... 

Most analyses of kinetic data have the object of identifying the constants of a rate equation based on the law of mass action and possibly some mass transfer relation.. The law of mass action Is expressed In terms of concentrations of the participants, so ultimately the chemical composition must be known as a function of time. In the laboratory the chemical composition Is determined by some instrument that is suitably calibrated to provide the needed information. Titration, refractive index, density, chromatography, spectrometry, polarimetry, conductimetry, absorbance, magnetic resonance — all of these are used at one time or another to measure chemical composition. In some cases, the calibration to chemical composition is linear with the reading. 

The same assumptions and equations used in developing an expression for kialob for single-screw extruders can be used to describe mass transfer rates in the type of corotating twin-screw extruder considered here. In this regard. Fig. 14 is relevant, and ki a/ob will be given by Eq. (53) ... 

Turbulent mass transfer near a wall can be represented by various physical models. In one such model the turbulent flow is assumed to be composed of a succession of short, steady, laminar motions along a plate. The length scale of the laminar path is denoted by x0 and the velocity of the liquid element just arrived at the wall by u0. Along each path of length x0, the motion is approximated by the quasi-steady laminar flow of a semiinfinite fluid along a plate. This implies that the hydrodynamic and diffusion boundary layers which develop in each of the paths are assumed to be smaller than the thickness of the fluid elements brought to the wall by turbulent fluctuations. Since the diffusion coefficient is small in liquids, the depth of penetration by diffusion in the liquid element is also small. Therefore one can use the first terms in the Taylor expansion of the Blasius expressions for the velocity components. The rate of mass transfer in the laminar microstructure can be obtained by solving the equation... 

---