Thermosets general properties

Table 1.6 General properties of reinforced thermoset plastic... 

Examples of major plastic families Thermoplastic thermal properties are compared to aluminum and steel General properties of thermoplastic General properties of thermoset plastic General properties of reinforced thermoplastic General properties of reinforced thermoset plastic Examples of drying different plastics (courtesy of Spirex Corp.)... 

Description and general properties. Polymer matrix composites (PMCs) consist of a pol)oner matrix or resin reinforced with glass fibers and to a lesser extent carbon, boron and pol)r-aramide fibers. The resin systems used to manufacture advanced composites are of two basic types thermosets and thermoplastics (see Chapter 11). Thermosetting resins predominate today, while thermoplastics have only a minor role in advanced-composite manufacture. Thermoset resins require the addition of a curing agent or hardener and impregnation onto... 

The classification given in Table 1 is based on the process, ie, thermosetting or thermoplastic, by which polymers in general are formed into usehil articles and on the mechanical properties, ie, rigid, flexible, or mbbery, of the final product. AH commercial polymers used for molding, extmsion, etc, fit into one of these six classifications the thermoplastic elastomers are the newest. 

The polymerization of cyclic low-molar-mass polycarbonates, polyarylates, and PBT to high-molar-mass thermoplastics has been extensively studied by the General Electric Company during the last decade.57,58 Due to very low viscosity, cyclic oligoesters can be processed like thermosetting resins but retain thermoplastic properties in the final state, after polymerization in the presence of suitable... 

Composites consist of two (or more) distinct constituents or phases, which when combined result in a material with entirely different properties from those of the individual components. Typically, a manmade composite would consist of a reinforcement phase of stiff, strong material, embedded in a continuous matrix phase. This reinforcing phase is generally termed as filler. The matrix holds the fillers together, transfers applied loads to those fillers and protects them from mechanical damage and other environmental factors. The matrix in most common traditional composites comprises either of a thermoplastic or thermoset polymer [1]. 

For the most part, plastics are man-made since very few plcistlcs are natural, i.e.- nature-made. Natural plastics include large molecular-wei t proteins and similar molecules. Man-made plastics can be classified as either thermoplastic or thermosetting. Each class derives its physical properties from the effects of application of heat, the former becoming "plastic" (that is- it becomes soft and tends to flow) while the latter becomes less "plastic" and tends to remain in a softened state. This difference in change of state derives from the actual nature of the chemical bonds in the polymer. Thermoplastic polymers generally consist of molecules composed of many monomeric units. A good example is that of polyethylene where the monomeric unit is -(CH2-CH2)-. The molecule is linear... 

Another important parameter is the choice between thermoplastic and thermoset composites, which are competing for multiple applications. Apart from their characteristic properties, the two families of plastics differ by general features such as ... 

In general, due to the simpler manufacturing process and the cheaper polymer matrix, the thermoset- or thermoplastic-based composite plates have lower cost than that of carbon/carbon composite plates. The thermoset-based composite and thermoplastic-based composite plates have their own advantages and limitations, which are largely determined by the properties of the matrix materials and the ratio between the filler and mafrix. 

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